Issue Date: April
2023
NOTE: Carefully read, understand and follow the instructions
provided in this manual, and keep it
in a safe place for future reference.
If you have any doubt whatsoever regarding the use or care of your vehicle, please visit
your Mahindra
Dealer for assistance
or advice.
This Owner's Manual should be
considered
as an integral part of the vehicle and should remain with the vehicle.
MAHINDRA & MAHINDRA LTD., GATEWAY BUILDING, APOLLO
BUNDER,
MUMBAI - 400 039
www.mahindra.com
| Important Information – Quick Reference | |
|
We
strongly urge that you read the information provided in pages referred
hereunder which will help in road safety and prevent
inconvenience
|
|
1
|
Warranty
Coverage...............................................................................................................................................
|
Refer WSIG* (P.g. 13)
|
|
2
|
Roadside Assistance
............................................................................................................................................
|
Refer WSIG* (P.g. 9)
|
|
3
|
Schedule Service
(Free/Paid)...........................................................................................................................
|
Refer WSIG* (P.g. 23)
|
|
4
|
Maintenance Schedule & Lubrication
Chart..............................................................................................
|
Refer WSIG* (P.g. 24 & 26)
|
|
5
|
Location Of Vehicle Identification Number
(VIN)......................................................................................
|
Refer (P.g. 2-17)
|
|
6
|
Location Of Fuse Box And Fuse
Details........................................................................................................
|
Refer (P.g. 2-5)
|
|
7
|
Changing A Flat
Tyre.............................................................................................................................................
|
Refer (P.g. 2-10)
|
|
8
|
Understanding The Warning
Lamps.............................................................................................................
|
Refer (P.g. 4-3)
|
|
9
|
Use Of Seats Belts
.....................................................................................................................................
|
Refer (P.g. 6-1)
|
|
10
|
Understanding The Airbag
Function..............................................................................................................
|
Refer (P.g. 7-1)
|
|
11
|
If Your Vehicle Is
Submerged...........................................................................................................................
|
Refer (P.g. 14-10)
|
|
12
|
Driving Through
Water.......................................................................................................................................
|
Refer (P.g. 14-10)
|
|
13
|
Opening And Closing The
Hood/Bonnet.....................................................................................................
|
Refer (P.g. 17-4)
|
|
14
|
Location Of Battery And Its
Maintenance..................................................................................................
|
Refer (P.g. 17-6 & 17-15)
|
|
*Warranty & Service
Information Guide
|
1 INTRODUCTION AND SAFETY PRECAUTIONS
1.1 Introduction
Dear Customer,
Congratulations on purchasing your Mahindra Bolero Neo PLUS vehicle is designed to provide years of safe and
dependable service, as long as it is used and maintained in accordance with
the instructions provided in this manual.
All persons who will use and/or maintain this vehicle should read,
understand and follow all the warnings and instructions
provided in this manual. This Owner's Manual should be considered as an integral part of the vehicle and
should remain with
the vehicle. However, nothing in this manual, and none of the safety devices installed in the vehicle,
are a substitute for
careful operation and common sense. Always make sure that your vehicle is in optimum working condition,
and take note of the
road and weather conditions in which you are using your vehicle.
If you have any questions regarding the proper use or maintenance of your
vehicle ; please call your Authorized Mahindra Dealer.
Alternatively you can contact us at,
| • | 1800-209-6006 (Toll free) |
| • | customercare@mahindra.com |
We extend our best wishes for safe and pleasurable motoring.
Sincerely,
MAHINDRA & MAHINDRA LTD.
 |
1.2 Servicing and Summary Data
| • | For any issues concerning the vehicle and for any spare parts, contact only the Authorized Mahindra network |
| • | We recommend you should always use genuine Mahindra spare parts when performing repairs on the vehicle |
| • | We suggest that you record the vehicle data in the Warranty Information & Maintenance Guide for future references |
1.3 Safety Symbols
Carefully read, understand and follow the safety symbols/ instructions
given in this manual.
Legend of the Symbols
To emphasize information and procedures regarding safety, use,
maintenance, etc., the following symbols are used throughout
the manual.
DANGER indicates an imminently
hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially
hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially
hazardous situation which, if not avoided, may result
in minor or moderate injury and/or property damage.
NOTICE indicates important
information relevant to the vehicle, the vehicle's use or to sections of this manual to which
particular
attention must be paid for optimum use of the vehicle.
If you see this symbol, it indicates “no”, “do not,” “do not do this,”
or “never”.
1.4 General Safety Information and
Instructions
Failure to follow the warnings
and instructions provided in this manual could result in failure of the vehicle, an accident
and/or serious personal injury.
| 1. | Carefully read, understand and follow the warnings and instructions given in this manual. This manual is an essential part of the product. Keep it in the vehicles glove box for future reference |
| 2. | First aid kit placed in the glove box of the vehicle. Ensure it is not taken out of the vehicle at any point of time. |
| 3. | Please note that throughout this manual, reference is made that “an accident” could occur. An accident could cause you or a bystander to sustain personal injury, or result in property damage |
| 4. | Never use a mobile phone or any device with headphone while driving. This may take your focus off the road and lead to accidents |
| 5. | Please be advised that many service and repair tasks require specialized knowledge, tools and experience. General mechanical aptitude may not be sufficient to properly service or repair your vehicle. If you have any doubt whatsoever regarding the ability to properly service or repair your vehicle, please contact your Authorized Mahindra Dealer or a qualified technician |
| 6. | Inspect the seat belt system periodically, checking for cuts, frays or wear in the seat belt webbing, or loose buckles, retractors, anchors or other loose parts. Damaged parts must be replaced immediately |
| 7. | Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system |
| 8. | Examine tyres for excessive tread wear and uneven wear patterns. Check for stones, nails, glass, or other objects lodged in the tread and check sidewalls for any cuts, cracks, or other signs of wear. Replace as necessary |
| 9. | Always maintain the safety labels affixed to your vehicle in a good legible condition |
| 10. | All signal lamps, buzzers, shields, guards and other protective safety devices must always remain in place and in good, proper working condition |
| 11. | The life span of Mahindra products depend on many factors. Improper use, abuse or harsh use in general may compromise the integrity of the vehicle and significantly reduce its life span. The vehicle is also subject to wear over a period of time. Please have your vehicle regularly inspected by an Authorized Mahindra Dealer or a qualified mechanic. If the inspection reveals any damage or excessive wear, immediately replace or have the component serviced |
| 12. | We recommend that you use only genuine parts supplied by Mahindra. The use of non-Mahindra parts will not be covered by warranty |
| 13. | Never crawl under or be in close proximity to the vehicle when it is lifted off the ground (by a jack), unless the vehicle is properly supported with jack stands, wheel chocks and other appropriate safety devices |
| 14. | Never attempt any repairs or adjustments to any component while the vehicle is in motion. Always switch off the engine, and wait for the engine to come to a complete stop before performing any repairs or adjustments |
| 15. | The vehicle identification plates are the only legal identification reference, hence it is necessary to keep them in good condition. Never modify data on the plates or remove them. The customer is responsible for any possible tampering with the plates, which will immediately void the warranty |
| 16. | Do not attempt sharp turns, abrupt maneuvers, or other unsafe driving actions that can cause loss of vehicle control. When the vehicle is fully loaded, drive at a slow speed, especially when turning. Note that the centre of gravity of the vehicle changes when the vehicle is fully loaded , and also if luggage is mounted on the roof carrier |
1.5 To Owner’s of a Mahindra Vehicle
When first driving the vehicle after long periods of non-use, you may
experience a temporary drive disturbance. This is a
characteristic of the tyres and should be no reason for concern. The condition should correct itself
within 5-15 kms. of driving.
If the disturbance persists, have the tyres checked by an Authorized Mahindra Dealer.
Driving and Alcohol
Your driving ability can be seriously impaired by alcohol even if the
blood alcohol level is far below the legal minimum.
Drunken driving is one of the most frequent causes of accidents.
Never drink and drive. Drinking
and driving will lead to an accident resulting in serious personal injury.
Driving and Drugs/Medication
Your driving ability can be seriously impaired through the use of
prescription or non-prescription drugs or medication (even
cough syrup). If you are taking any sort of drug or medication, be sure that it will not affect your
driving ability.
Mobile Phones Warning
Use of electrical devices such as mobile phones, computers, portable
radios or other by the driver while driving is dangerous.
In exceptional condition if use of a mobile phone is necessary despite this warning, use a handsfree
system to ensure that
the hands are free to drive the vehicle. Even handsfree do not ensure that due to distraction a accident
will not happen
Please comply with the legal regulations concerning the use of
communication equipment in vehicles in your country.
Driving Long Distances
When you are driving over long distances, follow these tips so that you
have a safe journey;
| • | Lack of sleep or fatigue will impact your ability to drive safely. |
| • | Exercise your eyes by shifting the focus of your eyes to different parts of the road. |
| • | Use stimulating beverages such as coffee or tea. |
| • | Relax and stay calm. |
| • | Take breaks at regular intervals |
Protecting Our Environment
All of us should play our part in protecting our environment. Judicious
vehicle usage and ensuring hazardous waste disposal
(including cleaning and lubrication fluids) are important steps towards this initiative.
Mahindra vehicles confirm to existing emission norms (standards).
Adhering to the periodical maintenance schedule and using
Mahindra genuine parts will help retain emission performance of the vehicle and is a pre-requisite for
emissions warranty
coverage.
Servicing
If you have any questions concerning the proper use or maintenance of
your vehicle, please call your Authorized Mahindra Dealer.
A list of dealers can be found in the Dealer Directory Supplement or on the Internet.
Alternatively you can contact us on 1800-209-6006 / customercare@mahindra.com.
Running-in
Driving smoothly during first 1000 kms. will help to prevent abnormal and
premature system wear . Proper running in will improving
the life of drivetrain and vehicle components.
A new engine may consume more oil during the first 1000 kms. of running.
This should be considered as a normal part of break-in
and not interpreted as any problem with the engine.
Mahindra Genuine Parts
Mahindra uses high quality parts for building the vehicles.
In the event that any parts need replacement, we recommend that you use
only Mahindra genuine parts.
Non-Mahindra parts may harm vehicle performance and will not be covered
by your Mahindra warranty.
To avoid counterfeit parts and to protect our brand image, Mahindra
genuine parts are packed in a branded carton. Look for
the “Mahindra Genuine Parts” logo.
Any unauthorized modifications or
alterations to this vehicle or failure to use appropriate specification and quality spare
parts could seriously affect vehicle road worthiness and safety leading to an accident, resulting
in serious injury
Mahindra Genuine Accessories
A wide selection of quality accessories is available through your
authorized Mahindra dealership. These accessories have been
specifically engineered to allow you to personalize your vehicle to suit your requirements and compliment
its style and aerodynamic
appearance.
Each accessory is made from high quality materials and meets Mahindra's
rigid engineering and safety specifications. Every
Mahindra accessory installed according to the Mahindra installation provisions comes with the respective
accessory warranty.
Consult your Mahindra authorized dealer for detailed information about
accessories available for your specific model variant.
For maximum vehicle performance
and safety considerations always keep the following information in mind.
| • | The company does not take any responsibility for consequential damages / injuries resulting due to fitment of unauthorised aftermarket accessories and / or tapping / cutting wires in the wiring harness |
| • | When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front and rear axle. Consult Mahindra authorized dealer for specific weight information. |
| • | Bull bars and nudge guards are not recommended for variants with an airbag. |
| • | Accessories causing any change in vehicle specifications like wheel rims, bull bars, etc., may affect the performance of safety systems. |
| • | Mobile communication systems such as two way radios, telephones and theft alarms that are equipped with radio transmitters and installed in your vehicle should comply with the local regulations and should be installed only by a your Authorized Mahindra Dealer |
Vehicle Safety
When leaving your vehicle unoccupied;
| • | Always remove the ignition key when you park the vehicle |
| • | Close all the windows completely and lock all the doors |
| • | Do not leave any valuables in your vehicle. If you must leave something in your vehicle, hide them and securely lock all the doors |
In view of our policy of
continuously improving our products, we reserve the right to alter specifications, designs or
features
without prior notice and without any liability.
We recommend you contact the
nearest Authorised Mahindra Dealer for the latest features applicable to your vehicle.
2 GENERAL
2.1 Feature Matrix
We recommend you contact the
nearest Authorised Mahindra Dealer for the latest features applicable to your
vehicle.
In view of our policy of continuously improving our products, we
reserve the right to alter specifications, designs or features
without prior notice and without any liability.
|
Feature
|
P4
|
P10
|
|---|---|---|
|
Technology
|
||
|
Micro Hybrid Technology (Engine Start/Stop)
|
ü
|
ü
|
|
Reverse Parking Assist with audible alert
|
ü
|
ü
|
|
Digital Immobiliser
|
ü
|
ü
|
|
Remote Lock & Keyless Entry (RKE)
|
ü
|
|
|
6.8 Inch Touch Screen Infotainment, Bluetooth,
USB, AUX & without Navigation - Kenwood
|
ü
|
|
|
Safety
|
||
|
Airbag Driver and Co-driver side
|
ü
|
ü
|
|
Anti-Lock Braking System (ABS) with EBD
|
ü
|
ü
|
|
Collapsible Steering Column
|
ü
|
ü
|
|
Tubeless Tyres
|
ü
|
ü
|
|
Style
|
||
|
Wheels
|
Steel Rims
|
Alloys
|
|
Front Fog Lamps
|
ü
|
|
|
Lead me home Head Lamps
|
ü
|
|
|
Follow me home Head Lamps
|
ü
|
|
|
Side Foot Step
|
ü
|
|
|
Rear Foot Step
|
ü
|
ü
|
|
Comfort &
Convenience
|
||
|
Tiltable Steering
|
ü
|
ü
|
|
Individual Armrest for Driver & Co-Driver
Seat
|
ü
|
|
|
Second Row Seat Armrest
|
ü
|
|
|
Driver Seat Height Adjust
|
ü
|
|
|
Lumbar Support (Driver & Co-Driver Seat)
|
ü
|
|
|
Electric ORVM
|
ü
|
|
|
Power Steering
|
ü
|
ü
|
|
Power Windows
|
ü
|
ü
|
|
Central Locking
|
ü
|
ü
|
|
Mobile Charging Point
|
Front Row
|
Front & Second Row
|
|
Rear Wipe & Wash
|
ü
|
|
|
Rear Defogger
|
ü
|
|
|
Steering Mounted Audio Controls
|
ü
|
|
|
Economy Mode (Engine)
|
ü
|
ü
|
|
Leather Seats
|
ü
|
|
2.2 Dimensions
2.2.1 Front View
2.2.2 Rear View
2.2.3 Side View
|
DIMENSION
& WEIGHTS
|
mm
|
|---|---|
|
Wheel Base
|
2680 mm
|
|
Overall Length
|
4400 mm
|
|
Overall Width
|
1795 mm
|
|
Overall Height
|
1812 mm
|
|
Track Width (Front)
|
1520 mm
|
|
Track Width (Rear)
|
1500 mm
|
|
The
specifications are for reference only. Subject to change without prior
notice
|
|
2.3 Bulb Specification
|
Lamp
Bulb
|
Wattage
|
|---|---|
|
Head Lamp
|
H4 (12V 55/60W)
|
|
Park lamp
|
W5W (12V 5W)
|
|
Turn lamp
|
P21W (12V 21W)
|
|
Front Fog lamp
|
H8 (12V 35W)
|
|
Side Turn Signal lamp
|
W5W (12V 5W)
|
|
Tail / Stop lamp
|
P21/5W (12V 21/5W)
|
|
Rear Turn lamp
|
PY21W (12V 21W)
|
|
Reverse lamp
|
P21W (12V 21W)
|
|
Rear Fog lamp
|
P21W (12V 21W)
|
|
Registration Plate lamp
|
W5W (12V 5W)
|
|
Roof lamp
|
C5W (12V 10W)
|
2.4 Fuses and Relays
A fuse is the most common electric protection device. The fuse is placed
in an electrical circuit, so that when current flow
exceeds the rating of the circuit/fuse, it blows off. The element in the fuse melts, opening the circuit
and preventing other
components of the circuit from being damaged by the over current. The size of the metal fuse element
determines the rating.
Once a fuse blows off, it must be replaced with a new one of the same rating.
Switch the ignition and all electrical equipment OFF before touching or
attempting to change a fuse.
Replacement fuse must be with the
same rating as the one you have removed.
You can identify a blown fuse by a
break in the filament. All fuses except high current fuses are press fit.
Never touch fuses with bare hands.
Always use the fuse puller to remove and refit the fuses.
Be careful while removing the
relay, to avoid damage to relay terminal — do not shake or apply excessive force .
There are 3 fuse boxes in the vehicle;
| • | Battery Mounted Fuse Box |
| • | Engine Compartment Fuse Box |
| • | Instrument Panel Fuse Box |
2.4.1 Engine Compartment Fuse Box
|
|
The engine compartment fuse box is located adjacent to the vehicle’s
battery. Follow the below steps to remove the fuse cover;
| • | Slightly press/nudge the fuse cover towards the Head lamp side and remove the front snap lock |
| • | Further, push top cover towards battery side and remove/pull the cover completely |
Fuse puller is available in
this fuse box location.
|
Fuse
No
|
Fuse
Rating
|
Circuit
|
|---|---|---|
|
F1
|
40A
|
ABS Motor
|
|
F2
|
30A
|
EMS Loads
|
|
F3 to F5
|
–
|
–
|
|
F6
|
40A
|
Starter solenoid
|
|
F7
|
60A
|
EC Mini Fuse B+
|
|
F8
|
25A
|
ABS Solenoid
|
|
F9
|
40A
|
Glow plug
|
|
F10
|
40A
|
Extended Power Window
|
|
F11
|
–
|
–
|
|
F12
|
60A
|
Battery Cable 2
|
|
F13
|
60A
|
Battery Cable 1
|
|
F14
|
60A
|
Battery Cable 3
|
|
F15
|
15A
|
Horn
|
|
F16
|
5A
|
Back Flow
|
|
F17*
|
15A
|
Front fog lamp
|
|
F18
|
5A
|
DRL
|
|
F19
|
15A
|
Low beam
|
|
F20
|
5A
|
BMS, EMS
|
|
F21
|
15A
|
High beam
|
|
F22
|
15A
|
Fuel Pump
|
|
F23
|
10A
|
Relay Coil
|
|
F24
|
5A
|
ESS/ WIF/ TPS
|
|
F25
|
15A
|
EGR/FMU
|
|
F26
|
10A
|
AC Compressor
|
|
F27
|
15A
|
EMS Battery 2
|
|
F28
|
15A
|
NoX, HFM, UDM
|
|
F29
|
10A
|
EMS Battery 1
|
|
F30
|
15A
|
Brake switch
|
|
* - If equipped
|
||
|
Relay
No
|
Circuit
|
|
|---|---|---|
|
R1
|
Cooling Fan Low
|
|
|
R2
|
Cooling Fan High
|
|
|
R3
|
Glow Plug
|
|
|
R4
|
EMS ECU
|
|
|
R5 to R7
|
—
|
|
|
R8
|
Starter Relay
|
|
|
R9
|
Fuel Pump
|
|
|
R10
|
Extended Power Window
|
|
|
R11
|
AC Compressor
|
|
|
R12
|
BACK FLOW
|
|
|
R13
|
HORN
|
|
|
R14*
|
Fog Lamp
|
|
|
R15
|
Low Beam
|
|
|
R16
|
High Beam
|
|
|
* - If equipped
|
||
2.4.2 Instrument Panel Fuse Box
| • | Pull the Fuse box cover below the switch bank, outward to access the instrument panel fuse box |
|
|
Spare fuses are available in
this fuse box location.
|
Fuse
No
|
Fuse
Rating
|
Circuit
|
|---|---|---|
|
F31
|
15A
|
Front Wiper
|
|
F32
|
10A
|
Rear Wiper/Wash Infotainment/IC
|
|
F33
|
5A
|
MBFM/ACC
|
|
F34
|
5A
|
Audio ACC
|
|
F35
|
–
|
–
|
|
F36
|
10A
|
ORVM/ACC
|
|
F37
|
15A
|
Power Socket 1
|
|
F38
|
15A
|
Power Socket 2
|
|
F39
|
40A
|
Power window
|
|
F40
|
40A
|
Blower motor
|
|
F41
|
–
|
–
|
|
F42
|
–
|
–
|
|
F43*
|
10A
|
Rear fog lamp
|
|
F44
|
5A
|
Instrument cluster B+
|
|
F45
|
5A
|
ITS B+
|
|
F46
|
–
|
–
|
|
F47
|
–
|
–
|
|
F48
|
–
|
–
|
|
F49
|
10A
|
Interior lamp
|
|
F50
|
15A
|
Infotainment/ HVAC/ FATC B+
|
|
F51
|
5A
|
Immobilizer B+
|
|
F52
|
20A
|
MBFM –1
|
|
F53
|
20A
|
MBFM–3
|
|
F54
|
15A
|
Rear Defogger
|
|
F55
|
–
|
–
|
|
F56
|
5A
|
Diagnostics
|
|
F57
|
10A
|
Park lamp
|
|
F58
|
20A
|
MBFM —2
|
|
F59
|
–
|
–
|
|
F60
|
–
|
–
|
|
F61
|
5A
|
Infotainment/ FATC IGN
|
|
F62
|
5A
|
Power ECO/IGN
|
|
F63
|
5A
|
EMS/ Immo IGN
|
|
F64
|
5A
|
Crank
|
|
F65
|
10A
|
Reverse / RPAS IGN
|
|
F66
|
5A
|
MBFM / FATC / T15
|
|
F67
|
5A
|
ABS —T15
|
|
F68
|
10A
|
Airbag
|
|
F69*
|
10A
|
AMB PAS
|
|
F70*
|
10A
|
AMB LAMP
|
|
F71*
|
10A
|
AMB WASH BASIN
|
|
F72
|
–
|
–
|
| * - If equipped | ||
|
Relay
No
|
Circuit
|
|
|---|---|---|
|
R15
|
—
|
|
|
R18
|
De-mister Relay
|
|
|
R19
|
—
|
|
|
R20
|
||
|
R21
|
Blower
|
|
|
R22
|
AC cut off
|
|
| * - If equipped | ||
2.4.3 Battery Mounted Fuse Box
The battery mounted fuse box is connected to the positive terminal of
the battery. Functionality of battery mounted fuse box
is to provide short circuit protection to alternator, power supply to main engine compartment fuse box
& electric cooling
fan.
Battery mounted fuse box consist of following fuses:
| • | Main charging fuse – 150A |
| • | Bus bar fuse - 80A (White colour) |
| • | Cooling fan fuse – 60A (Yellow colour) |
2.5 Flat Tire
Reduce your speed gradually, keeping a straight line. Move cautiously off
the road to a safe place well away from traffic.
Park on a level spot with firm ground. Stop the engine and turn ON your hazard warning flashers.
Firmly apply the parking brake. Have everyone come out of the vehicle on
the side away from traffic.
After stopping , use the hazard warning triangle to alert the oncoming
traffic of the stopped vehicle
Never stop your vehicle in a
traffic lane to change a tire. Keep driving until you reach a safe location.
The jack provided along with the vehicle is to be used only for changing
a spare tire. It is never to be used to perform any
other maintenance or repair on the vehicle.
Never place any part of your body
under any portion of the vehicle when it is supported only by the jack. You could be crushed
by the vehicle if it falls off a jack. Keep by-stander’s away from the vehicle.
Find level, solid ground that is clear of oncoming traffic. If you cannot
find a safe place to stop, it is better to drive
on a flat tire and damage the rim than it is to risk being hit by oncoming traffic.
After changing a flat tire, never store the tire or other equipment in
the passenger compartment of the vehicle. This loose
equipment could strike an occupant in the event of a sudden stop or collision. Store all of these items
in the proper place.
The following sections outline the
procedure for changing a flat tire;
2.5.1 Jack/Wheel Spanner
The jack and tool bag is placed under the third row seat.
Remove the velcro placed around the Tool bag .
Jack is held in place by a wing type bolt. Remove the wing bolt and
move the jack towards tail gate slightly to remove it
from its position.
Wheel spanner, jack handle Tow hook and Tools are placed in the tool
bag and fastened using Velcro.
2.5.2 Spare Wheel Removal
The spare wheel is mounted on the back door at the rear end of the
vehicle. It is held in place by a securing nuts underneath
the Bolero badge.
| • | Insert your hands at both side of the Bolero badge on
the spare wheel cover and pull the badge away from the Cover
|
| • | Loosen and remove the securing nut counter clockwise
with a wheel spanner
|
| • | Hold the spare wheel cover with both hands and pull outwards to remove |
| • | Loosen the remaining spare wheel nuts counter clockwise with a wheel spanner |
| • | Slowly support and lower the spare wheel |
A anti-theft lock system is
provided for the spare wheel as shown. Any small lock can be used to disable the securing nut
from being removed.
2.5.3 Wheel Nut Loosening
Wrap the tip of a screw driver with cloth, insert it near the lugs of
the wheel cap (if equipped) and pry the cap away from
the wheel.
Do not try to pry off the wheel
cap by hand alone. Take due care in handling the wheel cap to avoid unexpected personal
injury.
Always loosen the wheel nuts before raising the vehicle. Turn the
wheel nuts counter clockwise to loosen as per the crisscross
sequence shown. To get maximum leverage, fit the spanner to the nut so that the handle is on the left
side. Grab the spanner
near the end of the handle and push down on the handle. Be careful that the spanner does not slip off
the nut. Do not remove
the nuts, but loosen them by one or two turns.
Do not apply force with your
legs (or stand) on the wheel spanner while loosening/tightening the wheel nuts.
2.6 Jack Points
Front jack up point - On the
chassis long member behind the front wheels.
Rear jack up point - On either
side of the frame.
2.6.1 Jacking
Position the jack at the correct jacking point. Make sure the jack is
positioned on a level and solid ground. Ensure that
no one is in the vehicle.
|
A
|
Flat Tyre
|
B
|
Chock Blocks
|
Block the wheel diagonally opposing the flat tyre to keep the vehicle
from rolling when it is jacked up. While blocking the
wheel, place a wheel block in front of one of the front wheels or behind one of the rear wheels.
To raise the vehicle, insert the jack handle end along with the
extension into the jack and turn it clockwise with the jack
handle. As the jack touches the vehicle and begins to lift, check that it is properly positioned.
Raise it high enough so
that the spare tire can be installed. Remember that you will need more ground clearance when putting
the inflated spare tire
than when removing the flat tire.
Make sure to locate the jack
properly in the jacking point. Raising the vehicle with an improperly positioned jack will
damage
the underbody of the vehicle and may allow the vehicle to fall off the jack and cause personal
injury.
| • | Use the jack only for lifting the vehicle during wheel changing |
| • | Do not raise the jack with any person inside the vehicle |
| • | When raising the vehicle, do not place any objects on top of or underneath the jack |
| • | Raise the vehicle only high enough to remove and change the wheel |
| • | The usable extended height of jack is up to the yellow line/mark. Do not raise the jack above the yellow line. |
| • | Follow jacking instructions |
| • | Do not start or run the engine while your vehicle is supported by the jack |
Never get under the vehicle
when the vehicle is supported by the jack alone.
Remove the wheel nuts. Remove the flat tyre straight off and then
place it aside. Roll the spare wheel into position and align
the holes of the disc with the bolts. Lift the wheel and hand tighten the top wheel nut. Wiggle the
wheel and press it back
over the other bolts.
Re-install the wheel nuts with the tapered end inward and tighten by
hand. Press the wheel inward and tighten the wheel nuts
further.
Before lowering the wheel hand tighten the nuts in diagonal sequence
so that wheel is flush against the hub/drum
Never use oil or grease on the
bolts or nuts. Doing so may lead to over tightening of the nuts, wheel nut spanner slip, damage
the bolts and also may cause personal injuries. Also, nuts may loosen and the wheels may fall
off, which could cause a serious
accident. If there is oil or grease on any bolt or nut, clean before installing wheel
nuts.
Lower the vehicle completely and tighten the diagonally opposite wheel
nuts using the wheel nut spanner. Turn the jack handle
extension anti clockwise using the jack handle to lower the vehicle, making sure the handle remains
firmly fitted onto the
jack handle extension. Make sure the wheel spanner is securely engaged over the nut. Tighten each nut
a little at a time in
the diagonally opposite order as shown. Repeat the process until all the nuts are tight. Do not use
any other tools or any
additional leverage other than your hands, such as a hammer, pipe or your foot.
Firmly tighten the wheel nuts as per the sequence shown in the
illustration , two to three times.
Improperly or loosely tightened
wheel nuts are dangerous. The wheel can wobble or come off. This can result in loss of vehicle
control and cause a serious accident. Always make sure all the wheel nuts are properly/securely
tightened to the specified
torque.
When lowering the vehicle, make
sure all portions of your body are clear off the vehicle as it is lowered to the ground. Have
the wheel nuts tightened with the torque spanner to 120 Nm, as soon as possible after changing
wheels.
If you have rotated, repaired,
changed your tyres or changed the wheel rims, retorque the wheel nuts after driving about 1,000
kms (Torque 120 Nm).
Put the wheel cap (if equipped) into position aligning the nozzle on
the wheel to the nozzle clearance on the wheel cover.
Tap it firmly on the sides with your hand to snap it into place.
Check the air pressure of the replaced tyre. If the pressure is lower
than recommended, drive slowly to the nearest service
station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always
reinstall the valve
cap after checking or adjusting tyre pressure. If the cap is not replaced, dirt and moisture could get
into the valve core
and cause air leakage. If you lose a valve cap, buy another and install it as soon as possible.
Wheel balancing to be done after tyre puncture rework.
2.6.2 Restore the Tools, Jack and
Flat Tyre Securely
Restore the tools and jack back to their respective locations. Mount
the flat tyre to the back door bracket at the rear of
the vehicle. Firmly tighten the securing nuts and put the wheel cover back. Double check to ensure the
tyre is snug against
the back door of the vehicle.
It is recommended to fix the
flat tyre at the nearest tyre shop and swap the spare wheel back. The wheel balance and
alignment
differ from wheel to wheel which may lead to difference in steering and braking.
2.7 Vehicle Identification Number (VIN)
Vehicle Identification Number (VIN) is the legal identity of your
vehicle. The vehicle identification number is stamped on
the VIN plate riveted on the driver side. It is visible after opening Driver door on the B pillar of the
vehicle. The engine
number is also stamped on the same plate.
2.8 Technical Specifications
|
Technical
Specifications
|
|
|---|---|
|
ENGINE
|
|
|
Displacement/Cubic Capacity
|
2184 cc
|
|
Type
|
4 Stroke Turbocharged Compression Ignition
|
|
Bore x Stroke
|
84.0 mm X 98.5 mm
|
|
No of Cylinders
|
4
|
|
Max. Engine Output
|
88.26 kw @ 4000 +/- 50 rpm (Power Mode)
|
|
69.87 kw @ 3600 +/- 50 rpm (Economy Mode)
|
|
|
Max. Torque (Nm @ rpm)
|
280 Nm @ 1800 to 2800 rpm (Power Mode)
|
|
220 Nm @ 1400 to 2800 rpm (Economy Mode)
|
|
|
CLUTCH
|
|
|
Type
|
Single plate Dry Diaphragm Type
|
|
TRANSMISSION
|
|
|
Type
|
6 Speed, Synchromesh on all Gears
|
|
No. of Gears
|
6 Forward, 1 Reverse
|
|
SHIFT
MECHANISM
|
|
|
Type
|
Manual
|
|
GEAR
RATIOS
|
|
|
I
|
3.963 : 1
|
|
II
|
2.21 : 1
|
|
III
|
1.42 : 1
|
|
IV
|
1.00 : 1
|
|
V
|
0.79 : 1
|
|
VI
|
0.71 : 1
|
|
Reverse
|
3.55 : 1
|
|
AXLES
|
|
|
Rear
|
4.1 : 1
|
|
WHEELS &
TIRES
|
|
|
Rim
|
6.5J x 16"
|
|
Tires
|
215/70 R16
|
|
STEERING
|
|
|
Type/Description
|
Rack & Pinion type , Power assisted -
Hydraulic
|
|
Turning Circle Radius
|
5.35m
|
|
SUSPENSION
|
|
|
Front
|
Double Wish-Bone with Coil Spring, Stabilizer Bar
|
|
Rear
|
Multi-Link with Coil Spring, Stabilizer Bar
|
|
Anti-rollbar
|
Fitted at front and rear
|
|
Shock Absorber
|
Double acting Hydraulic Shock Absorber – 2nos at
Front and Rear
|
|
BRAKES
|
|
|
Service Brake
|
Hydraulic vacuum assisted
|
|
Front
|
Disc
|
|
Rear
|
Drum
|
|
Parking Brake
|
Mechanical acting on rear wheels
|
|
FUEL
|
|
|
Fuel Capacity
|
60 liters
|
|
ELECTRICAL
SYSTEM
|
|
|
System Voltage
|
12 V
|
|
Battery
|
72 Ah
|
3 VEHICLE OVERVIEW
3.1 Front Overview
|
A
|
Hood
|
|
B
|
Front Windshield Wiper
|
|
C
|
Front Windshield
|
|
D
|
Antenna
|
|
E
|
Outside Rear View Mirror
|
|
F
|
Fuel Lid
|
|
G
|
Front Park Lamp
|
|
H
|
Front Turn Signal Lamp
|
|
I
|
Front Fog Lamp
|
|
J
|
Head Lamp
|
3.2 Rear Overview
|
A
|
Rear Turn signal Lamp
|
|
B
|
Rear Park Lamp/Brake Lamp
|
|
C
|
Rear windshield wiper
|
|
D
|
High Mounted stop Lamp
|
|
E
|
Rear Windshield
|
|
F
|
Spare Wheel
|
|
G
|
Reversing Lamp
|
|
H
|
Reverse Parking Assistance System (RPAS)
|
|
I
|
Reflector
|
|
J
|
Rear Footstep
|
|
K
|
Rear Tow hook mounting provision
|
3.3 Instrument Panel Overview
|
A
|
Side Vents
|
K
|
Transmission Gear Lever
|
|
B
|
Passenger Airbag
|
L
|
AUX/USB Ports*/12V Power Outlet Front
|
|
C
|
HVAC Controls
|
M
|
Storage space — Driver side
|
|
D
|
Hazard Warning switch
|
N
|
Parking Brake
|
|
E
|
Infotainment Screen
|
O
|
12V Power Outlet
|
|
F
|
Centre Vents
|
P
|
Can/Bottle Holder
|
|
G
|
Steering Controls - Audio*
|
Q
|
Power Window Switches
|
|
H
|
Steering wheel
|
R
|
Cup Holder — Co-driver Side
|
|
I
|
Instrument Cluster
|
S
|
Glove Box
|
|
J
|
Headlamp Levelling/ ESS/ORVM/PowerECO switches
|
* if
equipped
|
|
4 INSTRUMENT CLUSTER OVERVIEW
4.1 Instrument Cluster
|
A
|
Tachometer / RPM Gauge
|
|
B
|
Trip
|
|
C
|
Warning/Tell tale Lamps
|
|
D
|
Speedometer
|
|
E
|
Mode Button
|
|
F
|
Fuel Gauge
|
|
G
|
ODO Reading
|
|
H
|
Current Gear Display
|
|
I
|
Set Button
|
|
J
|
Temperature Gauge
|
4.3 Warning Lamps
The phenomenon of warning lamps flashing momentarily when ignition is
turned ON is called pre-check. This is self check done
by the cluster at every ignition ON.
|
S.No
|
Symbol
|
Warning
Lamp/Tell Tale
|
Lamp
Pre-check
|
Lamp
Status
|
Action/Remarks
|
|---|---|---|---|---|---|
|
1
|
 |
Left Turn Indicators
|
No
|
Slow or Fast Blinking
|
Indicates left turn lamp is blinking
Slow
Blinking: Normal operation
Fast
Blinking: One /more left turn lamp bulb has fused. Have the bulb
replaced
|
|
2
|
 |
Malfunction Lamp (OBD)
|
Yes
|
Continuously ON or Blinking
|
Telltale will always be ON till engine starts
after which it will turn OFF. Telltale ON even start of engine indicates an
emission system related failure. Contact an Authorised Mahindra Dealer
immediately
|
|
3
|
 |
Low Engine Oil Pressure Warning Lamp
|
No
|
Continuously ON
|
Telltale will always be ON till engine starts
after which it will turn OFF. Telltale ON even start of engine indicates low
engine oil pressure. Contact an Authorised Mahindra Dealer immediately
|
|
4
|
 |
Start/Stop Lamp
|
Yes
|
Continuously ON or Blinking
|
Continuously
ON: Engine is in auto stop mode
Blinking: Stop/Start is about to stop the engine Fast Blinking: Stop/Start is inhibited due to unhealthy battery conditions |
|
5
|
 |
Door Ajar Warning Lamp
|
No
|
Continuously ON
|
Indicates one or more doors are open
|
|
6
|
 |
Airbag Warning Lamp
|
Yes
|
Continuously ON
|
Indicates malfunction of the airbag system.
Contact an Authorized Mahindra Dealer immediately
|
|
7
|
 |
Water in Fuel Warning Lamp
|
Yes
|
Continuously ON
|
Indicates water in fuel filter. Drain the water
from filter or contact an Authorized Mahindra Dealer for assistance
|
|
8
|
 |
Battery Charging System Warning Lamp
|
No
|
Continuously ON
|
Telltale will be ON in ignition ON but engine is
OFF. If it is ON engine ON condition , it represents malfunction in charging
system. Contact an Authorised Mahindra Dealer for assistence
|
|
9
|
 |
Right Turn Indicators
|
No
|
Slow or Fast Blinking
|
Indicates right turn lamp is blinking
Slow
Blinking: Normal operation
Fast
Blinking: One /more turn signal lamp bulb has fused. Have the bulb
replaced
|
|
10
|
 |
ABS Warning Lamp
|
Yes
|
Continuously ON
|
Indicates malfunction of the ABS system. Contact
an Authorized Mahindra Dealer immediately
|
|
11
|
 |
Check Engine Lamp
|
Yes
|
Continuously ON or Blinking
|
There is a potential malfunction in the engine
system, contact an Authorized Mahindra Dealer immediately
|
|
12
|
 |
Over Speed Alert
|
No
|
Blinking
|
Telltale will blink when vehicle is running with
speed more than 120 kmph
|
|
13
|
 |
DPF Indicator Lamp
|
Yes
|
Continuously ON or Blinking
|
If the DPF indicator is ON in the engine running
condition then DPF regeneration has not happened. Follow the instructions
mentioned in the “DPF regeneration strategy Section”
|
|
14
|
 |
Parking Lamp
|
No
|
Continuously ON
|
Indicates Parking Lamp is ON
|
|
15
|
 |
Immobilizer
|
No
|
Slow or Fast Blinking
|
Slow
Blinking: Vehicle armed and Immobilizer system active
Fast
Blinking: Once the ignition is turned OFF, security lamp will blink at
fast rate frequency indicating vehicle is secured against unauthorized
start of engine
|
|
16
|
 |
Rear Fog Lamp Indicator *
|
No
|
Continuously ON
|
Indicates rear fog lamp is ON
|
|
17
|
 |
DEF Indicator Lamp
|
Yes
|
Continuously ON
|
It indicates that either DEF Level is low or
incorrect DEF has been filled or DEF Dosing is malfunctioning. Follow the
instructions
mentioned in the ‘DIESEL EXHAUST FLUID Section”
|
|
18
|
 |
Head Lamp High Beam Indicator
|
No
|
Continuously ON
|
Indicates head lamp high beam is ON
|
|
19
|
 |
Front Fog Lamp Indicator *
|
No
|
Continuously ON
|
Indicates front fog lamp is ON
|
|
20
|
 |
Seat Belt Warning Lamp
|
No
|
Continuously ON
|
Indicates driver or Co-driver seat belt not
fastened. If tell tale is not turning OFF even after fastening the driver or
Co-driver
seat belt, contact an Authorized Mahindra Dealer for assistance
|
|
21
|
 |
Low Fuel Warning Lamp
|
No
|
Continuously ON or Blinking
|
Telltale ON indicates that the fuel in the tank
has reached the reserve level. Telltale blinking indicates a failure in the
fuel gauge. Contact Authorised Mahindra Dealer immediately.
|
|
22
|
 |
High Engine Coolant Temperature Warning Lamp
|
No
|
Continuously ON or Blinking
|
Engine temperature very high. Contact an
Authorized Mahindra Dealer immediately
|
|
23
|
 |
Glow Plug Indicator
|
No
|
Continuously ON
|
Indicates a malfunction in the starting system.
Contact an Authorized Mahindra Dealer immediately
|
|
24
|
 |
Parking Brake ON/Brake Fluid Low Warning Lamp/
EBD Malfunction
|
Yes
|
Continuously ON
|
Either one of below conditions:-
1) Park brake might be engaged
2) Brake fluid level might be low
3) EBD Malfunction detected
Contact Authorized Mahindra Dealer immediately
for assistance if the lamp is not turning OFF even after checking the above
conditions
|
|
25
|
 |
ECO Lamp*
|
No
|
Continuously ON
|
Indicates that your vehicle is running in Economy
mode. If lamp does not turn ON after pressing ECO switch or If lamp ON without
pressing ECO switch, contact an authorized Mahindra dealer immediately
|
|
26
|
 |
REGEN Indicator
|
NO
|
Continuously ON/Blinking
|
ON: Regeneration is required
Blink: Regeneration is in progress
|
| * if equipped / select models or variants only | |||||
5 EMISSION CONTROL SYSTEM
The emission control system is a highly effective system which controls
exhaust emissions from the engine and crucial for
meeting emission norms specified by law.
Your vehicle is equipped with the following emission control systems for
meeting BS VI emission norms.
| 1. | Diesel Oxidation Catalyst (DOC) |
| 2. | Selective Catalytic Reduction(SCR) |
| 3. | Diesel Particulate Filter (DPF) |
In order to ensure proper function of the emission control systems, it is
mandatory to get your vehicle inspected and maintained
by an authorized Mahindra dealer. The maintenance schedule in this manual need to be followed.
It is also extremely important to use correct grade of fuel, Confirming to
IS 1460; 2017 BS VI Specification.
5.1 Diesel Oxidation Catalyst (DOC)
A diesel oxidation catalyst (DOC) is an after treatment component that is
designed to convert carbon monoxide (CO) and hydrocarbons
(HC) into carbon dioxide (CO2) and water (H2O).
5.2 Selective Catalytic Reduction(SCR)
Selective Catalytic Reduction (SCR) is an advanced active emission
control technology system that injects a liquid-reducing
agent through a special catalyst into the exhaust stream of a diesel engine. The reductant is called as
Diesel Exhaust Fluid
(DEF). The DEF sets off a chemical reaction that converts nitrogen oxides into nitrogen and water which
is then expelled through
the vehicle tailpipe.
5.3 Diesel Exhaust Fluid (DEF) MaxiCLEAN
To enable SCR system work efficiently and to ensure emission compliance,
It is recommended to use MaxiCLEAN DEF meeting IS
17042 (or) ISO 22241 specification.
Refilling DEF is part of regular maintenance service. DEF consumption is
highly dependent on driving conditions/pattern. It
may be necessary to refill DEF reservoir in-between the scheduled service, You need to monitor DEF
Indicator Tell Tale and
symbols/text messages displayed on infotainment screen / Cluster.
MaxiCLEAN DEF is available at all the authorized Mahindra dealers in
variable packs. Individual DEF Packs may have specific
filler neck, for filling DEF in the vehicle. While refilling DEF, Ensure no spillage on the body of self
and vehicle to avoid
any stains or inconvenience.
It is unlawful to tamper with or
remove any component of the after treatment system. It is strongly recommended not to use
DEF which is not meeting above specification. Further, this may lead to emission non-compliance and
warranty will be void.
| • | Use Genuine DEF MaxiCLEAN always. |
| • | Incase of non-availability of above Diesel Exhaust Fluid (DEF) complying to IS 17042 (or) ISO 22241 specification can be used. |
| • | Never attempt to use agricultural grade urea mixed with water. Agricultural grade urea does not meet the necessary specifications and the after treatment system of your vehicle may be damaged. |
| • | Total DEF quantity inside the DEF Tank should never be more than 16 liters. Overfilling may result in system/component failure. |
| • | DEF quality and purity can be ensured only if it is stored properly. Hence ensure the storage of DEF in cool, dry place between storage. |
| • | Do not add urea to DEF and do not dilute with water. This may cause after treatment system damage. |
| • | While refilling DEF inside tank, be careful not to allow any foreign particles, liquids, wiping paper/clothing fibers or lint to get inside the system. These may clog or damage the system. |
| • | If DEF is spilled over vehicle components and metal surfaces, rinse with water or wipe off with sponge and water. DEF residues will corrode the components and metal surfaces, painted body panels. |
| • | DEF is not a fuel additive and must not be added to the diesel fuel tank. If DEF is mixed with the diesel fuel, engine/fuel system could get damaged. |
| • | In such a case , do not start the engine and immediately contact nearest Mahindra Authorised Dealer for assistance. |
5.4 Contamination/ Incorrect DEF
In the event that incorrect or contaminated fluid is filled inside DEF
Tank, contact an authorized M&M dealer to determine
the appropriate repair direction.
5.5 Handling of DEF
| • | Ensure that DEF does not come into contact with skin, eyes, or clothing |
| • | Keep DEF out of the reach of children |
| • | In case if any part of the body is in contact with DEF, clean affected area immediately with plenty of water |
| • | If DEF contacted with eyes, flush with plenty of water immediately and seek medical assistance. |
| • | If DEF is swallowed, rinse mouth immediately with plenty of water, drink plenty of water immediately and seek medical assistance. |
| • | Don’t store DEF refill containers inside the vehicle. Ammonia vapors may escape from container which have a pungent odor and are particularly irritating for skin, mucous membranes and eyes. Inhaling ammonia vapors may cause burning eyes, nose and throat, as well as cough and watering eyes. |
| • | When opening the DEF filler cap, ammonia vapors may escape. Refill DEF in a well ventilated area only. |
| • | If Diesel Exhaust Fluid is spilled on metal surfaces rinse and clean immediately with water. Failure to do so may leave permanent corrosive stains on the metal surfaces which cannot be removed. |
5.6 DEF Operating Condition
DEF will freeze at -11°C (12.2°F). This is natural phenomenon. The DEF
system in the vehicle is designed considering this
and does not require any external heating or additives to avoid freezing.
The Diesel Exhaust Fluid (DEF)
system purges to prevent damage from freezing. Do NOT disconnect battery power within 20 minutes
of switching the ignition key off. Failure to comply may result in vehicle or property
damage.
5.7 Refilling DEF
Your Vehicle DEF Filler Neck is located near the fuel filler neck. The
DEF storage tank is located under the body.
Following below steps to refill the DEF:
| 1. | Park the vehicle on level ground and switch OFF the ignition. |
| 2. | Open the fuel lid. The fuel lid can be opened
by the lever located at the foot of the driver seat. Lift the lever up firmly
to open..
 |
| 3. | Rotate the DEF filler cap in anti-clockwise direction and remove. |
| 4. | Fill DEF from the Container Pack. Each container pack has unique mouth and filling provision. Ensure utilizing the same and avoid spillage. Example. 10 Lit. Pack provided with filler tube and 2 Lit. Pack provided with spout. |
| 5. | Fill DEF as required. Maximum Storage capacity 20 litre. Minimum filling 5.0 liter. |
| 6. | Rinse with water or use sponge wetted with water to clean the components/surfaces in case of DEF spills over. |
| 7. | Put the DEF filler cap back in its place and tighten in the clock wise direction, then close the fuel lid shut. |
| 8. | Switch the ignition ON |
| 9. | Verify that there is no warning regarding DEF low level. If DEF Level Low warning is still appearing, Check enough quantity filled, If still problem persist Contact nearest Authorized Mahindra Dealer immediately. |
| 10. | DEF is being monitored through iSmart tool during regular service at dealership and quantity will be filled accordingly. |
It is highly recommended to DEF filling always at Ignition
off condition only.
5.8 Diesel Particulate Filter (DPF)
The Diesel particulate filter (DPF) is an integral part of the vehicle
exhaust gas emission reduction systems and it removes
the soot from (Particulate matter) the exhaust gas. Unlike a disposable air filter, the DPF is
regenerative filter. Regeneration
is triggered automatically according to the driving conditions which burns of the accumulated
particles/soot. In other words,
the active burning by engine control system and high exhaust gas temperature caused by normal/high
driving condition burns
and removes the accumulated soot. The process is called as DPF Active
Regeneration.
However, if the vehicle continues to be driven at either of the
following conditions the accumulated soot may not be automatically
removed because of low exhaust gas temperature.
| 1. | Heavy traffic driving conditions, especially in city |
| 2. | Frequent short trips |
| 3. | Low speed for a long time |
When more than a certain amount of soot deposited, the DPF lamp
illuminates.
If the DPF lamp turns ON while driving the vehicle, then it indicates DPF
regeneration has not occurred successfully. At this
moment, we suggest DPF regeneration must be done through a specific methodology. The same is as mentioned
below:
Take vehicle to highway and drive for 20–30 mins @ speeds above 60 kms/hr
until the lamp switches OFF
| (or) |
|
Perform DPF Park
Regeneration as per the below procedure.
|
DPF park regeneration is only
possible when the REGEN telltale is ON in the instrument cluster
| • | Park the vehicle safely in a well ventilated levelled
open space and free of any flammable material.
|
| • | Shift the gear lever to Neutral with the engine running and apply the parking brake. |
| • | REGEN screen will appear in the drive info menu of instrument cluster when the REGEN telltale is ON |
| • | REGEN screen will go OFF if REGEN telltale turns OFF. |
| • | When in the REGEN screen of the drive info menu, Long Press SET button to start park regeneration. |
| • | Once regeneration starts, “In Progress” text will appear below REGEN. The engine idle speed will increase indicating regeneration has started.. |
| • | Park Regeneration can take up to 30 minutes to complete. Once completed the REGEN warning lamp in the instrument cluster will turn OFF. The engine’s idling speed also returns to normal |
Park Regeneration process may not
start if CHECK ENGINE LAMP or OBD are ON in the cluster. Take vehicle to Mahindra authorised
dealer for assistance.
When Park regeneration is
happening do not press the Accelerator, Brake or Clutch pedals as this will cancel the regeneration
process.
When Park regeneration is
happening, switching off the ignition will cancel the regeneration process. The park regeneration
process may not start if requested when the engine is switched ON again. Take the vehicle to
highway and drive for 20–30 minutes
@ speeds above 60kms/hr until DPF warning lamp turns OFF
|
(or)
Take vehicle to
Mahindra authorised dealer for assistance
|
Diesel Fuel
It is recommended to use the automotive diesel fuel confirming to IS
1460: 2017 spec only.
If the diesel fuel with high sulfur content (more than 10 PPM) and
unspecified additives are used, it can cause the DPF system
damage and emission warranty issues.
| • | During the regeneration process, take care the vehicle is not near any flammable materials as you may observe hot emission gases from exhaust pipe. |
| • | In order to avoid burns & personal injury, stay yourself away from exhaust system. |
| • | Follow speed limits & traffic regulations as defined by local jurisdiction while doing forced regeneration. |
5.9 Alerts in Cluster
5.9.1 DPF Alert
DPF Alert message will appear when the DPF is clogged. Contact
Authorised Mahindra Dealer immediately for assistance.
5.9.2 DEF Alert
Introduction
DEF Tell Tale will get illuminated and relevant messages will be
flashed on infotainment screen due to any of the following
three reasons:
| • | DEF level low |
| • | Incorrect DEF detected |
| • | DEF dosing malfunction |
It is unlawful to tamper with
or remove any component of the after treatment system. It is strongly recommended not to use
DEF which is not meeting above specification. Further, this may lead to emission non-compliance
and warranty will be void.
5.9.3 DEF Level Low
When DEF level in tank fall below pre-defined values, warnings are
flashed in four stages. These four warning stages are explained
below:
|
Stage 1
|
Stage 3
|
|
|
|
Stage 2
|
Stage 4
|
|
|
Irrespective of the warning stages, once DEF level is low, 6.0 liter
of DEF needs to be filled. If the warnings continue even
after refill, contact nearest authorized Mahindra dealer immediately.
In absence of DEF level low warning, refilling is not recommended.
Total DEF quantity inside the DEF Tank should never be more than 20
liter. Overfilling may result in system/component failure.
Only authorized Mahindra dealer will be able to correctly determine quantity of DEF present inside
tank. Hence if you are
refilling the DEF yourself, fill only 6.0 liter or more, in case DEF Low level warning is flashed.
If the DEF warning lamp turns
on due to the DEF level, refill the DEF tank. Failure to refill may cause the engine start
restriction.
5.9.4 Incorrect DEF detected
If SCR system detects quality of DEF inside the tank is not meeting IS
17042 (or) ISO 22241 specification, warnings will flashed
in four stages. These four warning stages are explained below:
|
Stage 1
|
Stage 3
|
|
|
|
Stage 2
|
Stage 4
|
|
|
If the DEF warning lamp turns on due to the DEF quality, see contamination/incorrect fluid for corrective action. Failure to correct may cause the engine start restriction.
5.9.5 DEF Dosing Malfunction
If SCR system detects any malfunction due to failures in components or
tampering, warnings are flashed in four stages. These
four stages are explained below:
|
Stage 1
|
Stage 3
|
|
|
|
Stage 2
|
Stage 4
|
|
|
If the DEF warning lamp turns on due to dosing malfunction, see your authorised Mahindra dealer to have this repaired. Failure to repair the system may cause the engine start restriction.
5.10 Instrument Cluster Warning Lamps -
English
Do's & Don’ts
Selective Catalytic
Reduction(SCR)
| • | Diesel Exhaust Fluid (DEF) IS 17042 (or) ISO 22241 specification can be used. |
| • | Never attempt to use agricultural grade urea mixed with water. Agricultural grade urea does not meet the necessary specifications and the after treatment system of your vehicle may be damaged. |
| • | Do not add urea to DEF and do not dilute with water. This may cause after treatment system damage. |
| • | Total DEF quantity inside the DEF Tank should never be more than 20 liters. Overfilling may result in system/component failure. |
| • | While refilling DEF inside tank, be careful not to allow any foreign particles, liquids, wiping paper/clothing fibers or lint to get inside the system. These may clog or damage the system. |
| • | DEF is not a fuel additive and must not be added to the diesel fuel tank. If DEF is mixed with the diesel fuel, engine/fuel system could get damaged |
| • | If DEF is spilled over vehicle components and metal surfaces, rinse with water or wipe off with sponge and water. DEF residues will corrode the components and metal surfaces, painted body panels |
| • | Do not refill the DEF with Engine ON or ignition ON state |
| • | Ensure proper filling access for DEF filling during vehicle body building |
| • | When opening the DEF filler cap, ammonia vapors may escape. Refill DEF in a well ventilated area only. |
| • | Ensure that DEF does not come into contact with skin, eyes, or clothing |
Diesel Particulate Filter
(DPF)
During the regeneration process, take care the vehicle is not
near any flammable materials as you may observe hot emission
gases from exhaust pipe.
In order to avoid burns & personal injury, keep yourself
away from exhaust system.
Follow speed limits & traffic regulations as Defined by
local jurisdiction while doing forced regeneration
5.14 Instrument Cluster Tell-Tale –
Hindi
6 SEATS AND SEAT BELTS
6.1 Seats
Sitting in the Correct
Position
Follow the tips below for a comfortable and safe journey;
| • | Sit in an upright position with the base of your spine pressed against the seat back |
| • | Adjust the head restraint as close as possible to the above specified position, with the top of the head restraint even with the top of your head |
| • | Maintain sufficient distance between yourself and the steering wheel. Maintain at least a ten inch (10") distance from the centre of the steering wheel to your chest |
| • | The top curve of the steering wheel should align with your chin for ideal road visibility |
| • | Adjust your seat and seat back angle such that your wrists rest on top of the steering wheel freely |
| • | Ensure your legs are in a bent position while fully depressing the clutch pedal |
The seat should be adjusted while still maintaining control of the foot
pedals, steering wheel and your view of the instrument
panel controls.
Never adjust the driver's seat
while the vehicle is in motion. The seat may unexpectedly move and cause the driver to
unintentionally
operate the accelerator or brake, or turn the steering wheel, causing loss of control of the
vehicle, an accident or serious
personal injury. Adjust the driver's seat only when the vehicle is not in motion.
Never put objects under the seats.
They may interfere with the seat-lock mechanism or unexpectedly activate the seat position
adjusting lever, causing the seat to suddenly move, resulting in loss of control of the vehicle, an
accident or serious personal
injury.
While adjusting the seat, do not
put your hands under the seat or near the moving parts. This may lead to injuries.
6.1.1 Front Seat
Front Seat Slide
|
Move the seat forward or backward by lifting the
adjustment lever/towel bar located under the seat front and release once
the desired position is reached.
|
While adjusting the seat, make
sure the latch engages fully and the seat is locked firmly in the desired position. An unlocked
seat may move in a sudden stop or collision, causing injury to the person in that seat. Push and
pull on the seat to be sure
it is locked.
Front Seat Recline
|
To adjust the seat back, lift the recline lever located
on the outboard side of the seat, lean back and release the lever
at the desired position. To return the seat back, lift the lever, lean forward, and
release the lever.
|
The seat belts provide maximum
protection in a frontal or rear collision when the occupants are sitting up straight and well
back in the seats. If you are reclined, the lap belt may slide past your hips and apply
restraint forces directly to the abdomen,
or the shoulder strap may contact your neck.
When returning a extremely reclined seat back to its upright
position, make sure you support the seat back while operating
the lever.
Driver Seat Height Adjust (if
equipped)
|
Lift/Push the seat height adjustment lever located on
the outboard side of the driver seat to raise/lower the seat. Adjust
the seat height such that you are able to depress the clutch pedal completely.
|
It is recommended to adjust the
seat height only when the vehicle is stationary.
Foldable Arm-Rests (If
equipped)
|
Front seats are provided with individual foldable arm
rests.
|
6.1.2 Second Row Bench Seat
Loading cargo on the seats is
dangerous. The cargo becomes a projectile that could hit and injure passengers in a sudden stop
or collision. Cargo should always be kept on the floor.
Seat Back Fold (if
equipped)
The second row seat back can folded forward for maximum cargo space.
To fold the second row seat back down, pull the strap at the rear
bottom of the seat firmly and push seat back forward. Ensure
the head restraints on the second row seat are lowered all the way down before attempting to fold.
|
|
6.2 Head Restraint
Your vehicle seats are equipped with head restraints which are vertically
adjustable. The purpose of these head restraints
is to help limit head motion in the event of a collision.
Always align top of the head restraint with the top of your head or as
close to it as possible. To raise/lower the head restraint,
press the lock tab and pull/push the restraint up/down.
The head restraint can be pulled out completely by depressing the locking
button while pulling the restraint out. To put it
back, align the head restraint shafts over the holes on the seat top and push the restraint straight down
till you hear the
lock click.
Keep the seat back as upright as possible so the headrest is behind, not
beneath, and almost touching your head.
Never drive with the head
restraints not properly adjusted, head restraints removed or inserted in a flipped condition. With
no support behind your head, your neck could be seriously injured in a collision.
6.3 General Warnings and Instructions-
Seat Belts
At least once each month, inspect the seat belt webbing for any cuts,
tears, or other signs of wear (such as fraying along
the edges). Also inspect the anchors, retractors, and buckles to be sure they are tight and
operational.
| • | All occupants, including the driver, should always wear their seat belt no matter how short the trip in order to minimize the risk of severe injury in the event of a crash. In an accident, an un-belted passenger becomes a projectile, and can cause serious injury to himself or another passenger. |
| • | In a rollover crash, an un-belted person is significantly more likely prone to Injury than a person wearing a seat belt |
| • | In order to be properly buckled, you must always sit up straight and keep your feet on the floor in front of you. The lap part must be worn low and tight across your hips, just touching the top of your thighs. While fastening the seat belt, the shoulder strap of the seat belt must pass over your chest and top of your shoulder. It must never touch your neck, face, the side of your shoulder, arm, or pass under your arm. The belt must always be flat against your body and not twisted in any way. Nothing, such as an arm rest, a pocketbook, or any external objects should be between you and the seat belt. Improper wearing of a seat belt will reduce the protection in an accident. |
| • | Seat belts should be adjusted as tightly as possible,
consistent with comfort to properly secure the wearer in the seat.
|
| • | The seat belts provided for your vehicle are designed for people of adult size, must be properly used and maintained. |
| • | For usage of adult seat belt to secure children refer
to section on manual for child seat positions and use a child restraint
systems
|
| • | Passengers should not move out of or change seats while the vehicle is moving. A passenger who is not wearing a seat belt can be thrown against the inside of the vehicle, against other occupants, or out of the vehicle during a crash or emergency stop |
| • | Do not use any accessories on seat belts or modify in any way the seat belt system. Devices claiming to improve occupant comfort or reposition the seat belt can reduce the protection provided by the seat belt and increase the chance of serious injury in a crash |
| • | An accident or emergency stop, can damage your seat belt system, even if the accident is “minor”. Please have your Authorized Mahindra Dealer inspect the seat belt system after an accident |
| • | Please be aware that any unsecured item in your vehicle, such as your pet, unsecured child restraint system, a laptop or mobile phones, can become a projectile in the event of an accident or sudden stop, causing injuries to occupants in the vehicle |
Never use a damaged seat belt
system. A damaged seat belt will not provide protection in an accident, resulting in serious
injury.
| • | Seat belt systems can be prone to abuse. They are not indestructible. They must be handled with care to avoid damage |
| • | Keep the belts clean and dry. Belt retraction may become difficult if the belts and webbing are soiled. If they need cleaning, use a mild soap solution or lukewarm water. Never use bleach, dye, or abrasive cleaners. These chemicals will severely weaken the belts |
| • | Retractors in 3-point type seat belts retract the seat belts when not in use. The inertia lock and coil spring allow the belts to remain comfortable on users during normal driving. During accidents or abrupt stops, inertia locks restrict the sudden forward movement of the wearer |
Seat Belts - Patients
Persons with serious medical conditions should also wear a seat belt.
Consult your doctor for specific recommendations before
travel.
Seat Belts - Pregnant Women
Pregnant women must also wear seat belts. Consult your doctor for
specific recommendations.
The lap belt should be worn snugly and as low as possible over the
hips. The shoulder belt should be worn across your shoulder,
but never across the stomach area. When worn properly, the seat belt will protect both the mother and
the foetus in an accident
or emergency stop.
A pregnant woman should never
wear the seat belt across the stomach area. This could lead to serious injuries to the foetus
and/or the pregnant mother.
Never wear twisted seat belts.
Excessive forces will be transferred from the belt to the wearer, in a collision, resulting
in serious personal injury.
Each seat belt is meant for use
by one person only. Using one seat belt for more than one person at a time is dangerous. The
seat belt will not be able to spread the impact forces properly leading to serious
injuries.
Never put a belt around a child
being carried on the occupant's lap. This could lead to serious injuries.
Seat Belt Usage is Necessary
to:
| • | Reduce the possibility of being thrown from your vehicle |
| • | Reduce the possibility of injuries to upper body, lower body and legs during an accident |
| • | Hold the driver in a position which allows better control of the vehicle |
Children who are too large for child restraint systems should always
occupy the rear seat and use the vehicle seat belts.
The lap portion should be fastened snug on the hips and as low as possible and the shoulder strap
should be across the child's
shoulder, not the neck or face. If you are unable to position the strap across the child's shoulder,
the child should remain
in a booster seat. Frequently check the seat belt to be sure it remains snug and in position. A
squirming child could cause
the seat belt to come out of position.
6.4 Fastening the Seat Belt
6.4.1 Three Point type (if
equipped)
 |
 |
Adjust the seat as needed and sit up straight and well back in the
seat. To fasten your seat belt, pull the webbing out of
the retractor and insert the metal tongue into the buckle. There will be an audible “click” when
the tab locks into the buckle.
Pull up on the shoulder strap to tighten the lap belt across your hips. The seat belt retractor
will pull in any slack in
the shoulder strap. A slow and easy motion will allow the belt to extend and let you move your body
around freely.
Periodically check the seat belt as you ride to be sure it remains
snug and in position. If there is a sudden stop or impact,
the belt will lock into position. It will also lock (restrict) if you try to lean forward too
quickly.
If the driver’s seat belt is
not fastened when the ignition is switched ON, the seat belt warning lamp illuminates. Refer
to ‘Warning Lamps’ in the ‘Features and Control’ chapter for further details.
6.4.2 Two Point Lap type (if
equipped)
This seat belt is applicable to the second row middle passenger
seat. Insert the metal tongue into the buckle until it snaps.
Position the lap belt on the hips as low as possible.
6.4.3 Unfastening the Seat Belt
(both 3-Point & 2-Point)
 |
 |
To release the belt, press the buckle release button and allow the
belt to retract. If the belt does not retract smoothly,
pull it out and check for kinks or twists. Then make sure it remains untwisted as it retracts.
Never insert coins, clips,
etc. in the buckle as this may prevent you from properly latching the tongue and may cause
damage
to the buckle mechanism, thereby making the seat belt ineffective in an accident, resulting
in serious personal injury.
6.5 Child Restraint System (CRS)
Always secure a child in a proper Child Restraints System in accordance
with age and size of the child as recommended by the
child restraint system manufacturer. Be sure to follow the Child Restraint System (Child seat)
manufacturer’s instructions
for seat belt routing.
Do not allow children to stand up
or kneel on either the rear or the front seats. An unrestrained child could suffer serious
injuries during emergency braking or collision.
Legend:
U — Suitable position for using
universal child restraint system using seat belt and buckles marked with ‘ C R S ’.
Ø — Not Suitable position for using
child restraint system using seat belt.
|
Mass
Group
|
Weight of
Child (kg)
|
Fitting the
child restraints system using seat belt
|
|
Group
0
|
0–10
|
Rear-facing child restraint system on the
outboard 2nd row seats using seat
belt.
|
|
Group
0+
|
upto 13
|
|
|
Group
1
|
9–18
|
Forward-facing child restraint system on the
outboard 2nd row seat using seat
belt.
|
|
Group
2
|
15–25
|
|
|
Group
3
|
22–36
|
