N4, N8, N10, N10 (O)
Issue Date: January 2023
NOTE: Carefully read, understand and follow the instructions
provided in this manual, and keep it in a safe place for future reference.
If you have any doubt whatsoever regarding the use or care of your vehicle, please visit
your Mahindra Dealer for assistance
or advice.
This Owner's Manual should be
considered as an integral part of the vehicle and should remain with the vehicle.
MAHINDRA & MAHINDRA LTD., GATEWAY BUILDING, APOLLO
BUNDER,
MUMBAI - 400 039
www.mahindra.com
| Important Information – Quick Reference | |
|
We
strongly urge that you read the information provided in pages referred
hereunder which will help in road safety and prevent
inconvenience
|
|
1
|
Warranty Coverage...............................................................................................................................................
|
Refer WSIG* (P.g. 14)
|
|
2
|
Roadside Assistance ............................................................................................................................................
|
Refer WSIG* (P.g. 9)
|
|
3
|
Schedule Service (Free/Paid)..............................................................................................................................
|
Refer WSIG* (P.g. 23)
|
|
4
|
Maintenance Schedule Chart..............................................................................................................................
|
Refer WSIG* (P.g. 24)
|
|
5
|
Location Of Vehicle Identification Number (VIN)................................................................................................
|
Refer (P.g. 2-17)
|
|
6
|
Location Of Fuse Box And Fuse Details................................................................................................................
|
Refer (P.g. 2-5)
|
|
7
|
Changing A Flat Tyre.............................................................................................................................................
|
Refer (P.g. 2-10)
|
|
8
|
Understanding The Warning Lamps......................................................................................................................
|
Refer (P.g. 4-3)
|
|
9
|
Use Of Seats Belts And Child Restraint.................................................................................................................
|
Refer (P.g. 6-1 & 6-11)
|
|
10
|
Understanding The Airbag Function.....................................................................................................................
|
Refer (P.g. 7-1)
|
|
11
|
If Your Vehicle Is Submerged...............................................................................................................................
|
Refer (P.g. 14-10)
|
|
12
|
Driving Through Water.........................................................................................................................................
|
Refer (P.g. 14-10)
|
|
13
|
Opening And Closing The Hood/Bonnet...............................................................................................................
|
Refer (P.g. 17-4)
|
|
14
|
Battery And Its Maintenance................................................................................................................................
|
Refer (P.g. 17-6/17-15)
|
|
*Warranty & Service Information Guide
|
1 INTRODUCTION AND SAFETY
PRECAUTIONS
1.1 Introduction
Dear Customer,
Congratulations on purchasing your Mahindra Bolero Neo. Your vehicle is designed to provide years of
safe and dependable service, as long as it is used and maintained in accordance
with the instructions provided in this manual.
All persons who will use and/or maintain this vehicle should
read, understand and follow all the warnings and instructions
provided in this manual. This Owner's Manual should be considered as an integral part of the
vehicle and should remain with
the vehicle. However, nothing in this manual, and none of the safety devices installed in
the vehicle, are a substitute for
careful operation and common sense. Always make sure that your vehicle is in optimum working
condition, and take note of the
road and weather conditions in which you are using your vehicle.
If you have any questions regarding the proper use or
maintenance of your vehicle ; please call your Authorized Mahindra Dealer.
Alternatively you can contact us at,
| • | 1800-209-6006 (Toll free) |
| • | customercare@mahindra.com |
We extend our best wishes for safe and pleasurable motoring.
Sincerely,
MAHINDRA & MAHINDRA LTD.
Servicing and Summary
Data
| • | For any issues concerning the vehicle and for any spare parts, contact only the Authorized Mahindra network |
| • | We recommend you should always use genuine Mahindra spare parts when performing repairs on the vehicle |
| • | We suggest that you record the vehicle data in the Warranty Information & Maintenance Guide for future references |
1.2 Safety Symbols
Carefully read, understand and follow the safety symbols/
instructions given in this manual.
Legend of the
Symbols
To emphasize information and procedures regarding safety,
use, maintenance, etc., the following symbols are used throughout
the manual.
DANGER indicates
an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates
a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates
a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property
damage.
NOTICE indicates
important information relevant to the vehicle, the vehicle's use or to sections
of this manual to which particular
attention must be paid for optimum use of the vehicle.
If you see this symbol, it indicates “no”, “do not,” “do
not do this,” or “never”.
1.3 General Safety
Information and Instructions
Failure to follow
the warnings and instructions provided in this manual could result in failure of
the vehicle, an accident
and/or serious personal injury.
| 1. | Carefully read, understand and follow the warnings and instructions given in this manual. This manual is an essential part of the product. Keep it in the vehicles glove box for future reference |
| 2. | First aid kit placed in the glove box of the vehicle. Ensure it is not taken out of the vehicle at any point of time. |
| 3. | Please note that throughout this manual, reference is made that “an accident” could occur. An accident could cause you or a bystander to sustain personal injury, or result in property damage |
| 4. | Never use a mobile phone or any device with headphone while driving. This may take your focus off the road and lead to accidents |
| 5. | Please be advised that many service and repair tasks require specialized knowledge, tools and experience. General mechanical aptitude may not be sufficient to properly service or repair your vehicle. If you have any doubt whatsoever regarding the ability to properly service or repair your vehicle, please contact your Authorized Mahindra Dealer or a qualified technician |
| 6. | Inspect the seat belt system periodically, checking for cuts, frays or wear in the seat belt webbing, or loose buckles, retractors, anchors or other loose parts. Damaged parts must be replaced immediately |
| 7. | Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system |
| 8. | Examine tyres for excessive tread wear and uneven wear patterns. Check for stones, nails, glass, or other objects lodged in the tread and check sidewalls for any cuts, cracks, or other signs of wear. Replace as necessary |
| 9. | Always maintain the safety labels affixed to your vehicle in a good legible condition |
| 10. | All signal lamps, buzzers, shields, guards and other protective safety devices must always remain in place and in good, proper working condition |
| 11. | The life span of Mahindra products depend on many factors. Improper use, abuse or harsh use in general may compromise the integrity of the vehicle and significantly reduce its life span. The vehicle is also subject to wear over a period of time. Please have your vehicle regularly inspected by an Authorized Mahindra Dealer or a qualified mechanic. If the inspection reveals any damage or excessive wear, immediately replace or have the component serviced |
| 12. | We recommend that you use only genuine parts supplied by Mahindra. The use of non-Mahindra parts will not be covered by warranty |
| 13. | Never crawl under or be in close proximity to the vehicle when it is lifted off the ground (by a jack), unless the vehicle is properly supported with jack stands, wheel chocks and other appropriate safety devices |
| 14. | Never attempt any repairs or adjustments to any component while the vehicle is in motion. Always switch off the engine, and wait for the engine to come to a complete stop before performing any repairs or adjustments |
| 15. | The vehicle identification plates are the only legal identification reference, hence it is necessary to keep them in good condition. Never modify data on the plates or remove them. The customer is responsible for any possible tampering with the plates, which will immediately void the warranty |
| 16. | Do not attempt sharp turns, abrupt maneuvers, or other unsafe driving actions that can cause loss of vehicle control. When the vehicle is fully loaded, drive at a slow speed, especially when turning. Note that the centre of gravity of the vehicle changes when the vehicle is fully loaded , and also if luggage is mounted on the roof carrier |
1.4 To Owners of a Mahindra
Vehicle
When first driving the vehicle after long periods of non-use,
you may experience temporary drive disturbance. This is a characteristic
of the tyres and should be no reason for concern. The condition should correct itself within
5-15 kms. of driving. If the
disturbance persists, have the tyres checked by an Authorized Mahindra Dealer.
Driving and
Alcohol
Your driving ability can be seriously impaired by alcohol
even if the blood alcohol level is far below the legal minimum.
Drunken driving is one of the most frequent causes of accidents.
Never drink and
drive. Drinking and driving will lead to an accident resulting in serious personal
injury.
Driving and
Drugs/Medication
Your driving ability can be seriously impaired through the
use of prescription or non-prescription drugs or medication (even
cough syrup). If you are taking any sort of drug or medication, be sure that it will not
affect your driving ability.
Mobile Phones
Warning
Use of electrical devices such as mobile phones, computers,
portable radios or other by the driver while driving is dangerous.
In exceptional condition if use of a mobile phone is necessary despite this warning, use a
handsfree system to ensure that
the hands are free to drive the vehicle. Even handsfree do not ensure that due to
distraction a accident will not happen
Please comply with the legal regulations concerning the use
of communication equipment in vehicles in your country.
Driving Long
Distances
When you are driving over long distances, follow these tips
so that you have a safe journey;
| • | Lack of sleep or fatigue will impact your ability to drive safely. |
| • | Exercise your eyes by shifting the focus of your eyes to different parts of the road. |
| • | Use stimulating beverages such as coffee or tea. |
| • | Relax and stay calm. |
| • | Take breaks at regular intervals |
Protecting Our
Environment
All of us should play our part in protecting our environment.
Judicious vehicle usage and ensuring hazardous waste disposal
(including cleaning and lubrication fluids) are important steps towards this initiative.
Mahindra vehicles confirm to existing emission norms
(standards). Adhering to the periodical maintenance schedule and using
Mahindra genuine parts will help retain emission performance of the vehicle and is a
pre-requisite for emissions warranty
coverage.
Servicing
If you have any questions concerning the proper use or
maintenance of your vehicle, please call your Authorized Mahindra Dealer.
A list of dealers can be found in the Dealer Directory Supplement or on the Internet.
Alternatively you can contact us on 1800-209-6006 / customercare@mahindra.com.
Running-in
Driving smoothly during first 1000 kms. will help to prevent
abnormal and premature system wear . Proper running in will improving
the life of drivetrain and vehicle components.
A new engine may consume more oil during the first 1000 kms.
of running. This should be considered as a normal part of break-in
and not interpreted as any problem with the engine.
Mahindra Genuine
Parts
Mahindra uses high quality parts for building the vehicles.
In the event that any parts need replacement, we recommend
that you use only Mahindra genuine parts.
Non-Mahindra parts may harm vehicle performance and will not
be covered by your Mahindra warranty.
To avoid counterfeit parts and to protect our brand image,
Mahindra genuine parts are packed in a branded carton. Look for
the “Mahindra Genuine Parts” logo.
Any unauthorized
modifications or alterations to this vehicle or failure to use appropriate
specification and quality spare
parts could seriously affect vehicle road worthiness and safety leading to an
accident, resulting in serious injury
Mahindra Genuine
Accessories
A wide selection of quality accessories is available through
your authorized Mahindra dealership. These accessories have been
specifically engineered to allow you to personalize your vehicle to suit your requirements
and compliment its style and aerodynamic
appearance.
Each accessory is made from high quality materials and meets
Mahindra's rigid engineering and safety specifications. Every
Mahindra accessory installed according to the Mahindra installation provisions comes with
the respective accessory warranty.
Consult your Mahindra authorized dealer for detailed
information about accessories available for your specific model variant.
For maximum vehicle
performance and safety considerations always keep the following information in
mind.
| • | The company does not take any responsibility for consequential damages / injuries resulting due to fitment of unauthorised aftermarket accessories and / or tapping / cutting wires in the wiring harness |
| • | When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front and rear axle. Consult Mahindra authorized dealer for specific weight information. |
| • | Bull bars and nudge guards are not recommended for variants with an airbag. |
| • | Accessories causing any change in vehicle specifications like wheel rims, bull bars, etc., may affect the performance of safety systems. |
| • | Mobile communication systems such as two way radios, telephones and theft alarms that are equipped with radio transmitters and installed in your vehicle should comply with the local regulations and should be installed only by a your Authorized Mahindra Dealer |
Vehicle Safety
When leaving your vehicle unoccupied;
| • | Always remove the ignition key when you park the vehicle |
| • | Close all the windows completely and lock all the doors |
| • | Do not leave any valuables in your vehicle. If you must leave something in your vehicle, hide them and securely lock all the doors |
2 GENERAL
2.1 Feature Matrix
In view of our policy
of continuously improving our products, we reserve the right to alter
specifications, designs or features
without prior notice and without any liability.
We recommend you contact the nearest Authorised Mahindra
Dealer for the latest features applicable to your vehicle.
|
Feature
|
N4
|
N8
|
N8 (R)
|
N10
|
N10 (O)
|
|---|---|---|---|---|---|
|
Technology
|
|||||
|
Micro Hybrid Technology
(Engine Start/Stop)
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Reverse Parking Assist with
audible alert
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Digital Immobiliser
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Remote Lock & Keyless
Entry (RKE)
|
ü
|
ü
|
ü
|
ü
|
|
|
Universal Flip Key
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Infotainment System with
Display Screen, 2 DIN Music System
|
ü
|
||||
|
6.8 Inch Touch Screen
infotainment, Bluetooth, USB, AUX & without Navigation –
Kenwood
|
ü
|
ü
|
ü
|
||
|
Static Bending Head Lamps
|
ü
|
ü
|
ü
|
||
|
Day Time Running Lamp (DRL)
|
ü
|
ü
|
ü
|
||
|
Cruise Control
|
ü
|
ü
|
|||
|
MLD (Mechanical Locking
Differential)
|
ü
|
||||
|
Safety
|
|||||
|
Airbag Driver and Co-driver
side
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
ISOFIX Mounts for Child Seats
on the 2nd Row
|
ü
|
ü
|
|||
|
Anti-Lock Braking System
(ABS) with EBD
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Collapsible Steering Column
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Tubeless Tyres
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Tiretronics
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Style
|
|||||
|
Wheels
|
Steel Rims
|
Wheel Caps
|
Wheel Caps
|
Alloys
|
Alloys
|
|
Rear Spoiler
|
ü
|
ü
|
ü
|
ü
|
|
|
Tail Lamp With red Lens
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Wheel arch Cladding
|
ü
|
ü
|
ü
|
ü
|
|
|
Side and Rear Foot Step
|
Only Rear
|
ü
|
ü
|
ü
|
ü
|
|
Comfort & Convenience
|
|||||
|
Tiltable Steering
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Individual Armrest for Driver
& Co-driver Seats
|
ü
|
ü
|
|||
|
Driver Seat Height Adjust
|
ü
|
ü
|
|||
|
Second Row Seat Fold
|
ü
|
ü
|
ü
|
ü
|
|
|
Second Row Seat Arm rest
|
ü
|
ü
|
|||
|
Electric ORVM
|
ü
|
ü
|
|||
|
Power Steering
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Power Windows
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Delayed Power Window Closing
|
ü
|
ü
|
ü
|
||
|
Central Locking
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Mobile Charging Point
|
ü
|
ü
|
ü
|
ü
|
ü
|
|
Rear Wipe & Wash
|
ü
|
ü
|
ü
|
ü
|
|
|
Rear Defogger
|
ü
|
ü
|
ü
|
ü
|
|
|
Lead-me-to-Vehicle Head lamps
—LMV (RKE)
|
ü
|
ü
|
|||
|
Follow-me-Home Head lamps
|
ü
|
ü
|
|||
|
Steering Mounted Audio &
Phone Controls
|
ü
|
ü
|
ü
|
ü
|
|
|
Economy Mode (Engine)
|
ü
|
ü
|
ü
|
ü
|
ü
|
2.2 Dimensions
2.2.1 Front View
2.2.2 Rear View
2.2.3 Side View
|
DIMENSION & WEIGHTS
|
mm
|
|---|---|
|
Wheel Base
|
2680 mm
|
|
Overall Length
|
3995 mm
|
|
Overall Width
|
1795 mm
|
|
Overall Height
|
1817 mm
|
|
Track Width (Front)
|
1520 mm
|
|
Track Width (Rear)
|
1500 mm
|
|
The specifications are for reference
only. Subject to change without prior notice
|
|
2.3 Bulb Specification
|
Lamp Bulb
|
Wattage
|
|---|---|
|
Head Lamp
|
H4 (12V 55/60W)
|
|
Park lamp
|
W5W (12V 5W)
|
|
Turn lamp
|
P21W (12V 21W)
|
|
Static Bending lamp
|
H1 (12V 55W)
|
|
Front Fog lamp*
|
H8 (12V 35W)
|
|
Side Turn Signal lamp
|
W5W (12V 5W)
|
|
Tail / Stop lamp
|
P21/5W (12V 21/5W)
|
|
Rear Turn lamp
|
PY21W (12V 21W)
|
|
Reverse lamp
|
P21W (12V 21W)
|
|
Rear Fog lamp*
|
P21W (12V 21W)
|
|
Registration Plate lamp
|
W5W (12V 5W)
|
|
Roof lamp
|
C5W (12V 10W)
|
|
* If equipped
|
2.4 Fuses and Relays
A fuse is the most common electric protection device. The
fuse is placed in an electrical circuit, so that when current flow
exceeds the rating of the circuit/fuse, it blows off. The element in the fuse melts, opening
the circuit and preventing other
components of the circuit from being damaged by the over current. The size of the metal fuse
element determines the rating.
Once a fuse blows off, it must be replaced with a new one of the same rating.
Switch the ignition and all electrical equipment OFF before
touching or attempting to change a fuse.
Replacement fuse must
be with the same rating as the one you have removed.
You can identify a
blown fuse by a break in the filament. All fuses except high current fuses are press
fit.
Never touch fuses
with bare hands. Always use the fuse puller to remove and refit the fuses.
Be careful while
removing the relay, to avoid damage to relay terminal — do not shake or apply
excessive force .
There are 3 fuse boxes in the vehicle;
| • | Engine Compartment Fuse Box |
| • | Instrument Panel Fuse Box |
| • | Battery Mounted Fuse Box |
2.4.1 Engine Compartment
Fuse Box
 |
 |
The engine compartment fuse box is located adjacent to
the vehicle’s battery. Follow the below steps to remove the fuse cover;
| • | Slightly press/nudge the fuse cover towards the Head lamp side and remove the front snap lock |
| • | Further, push top cover towards battery side and remove/pull the cover completely |
Fuse puller is
available in this fuse box location.
|
Fuse No
|
Fuse Rating
|
Circuit
|
|---|---|---|
|
F1
|
40A
|
ABS Motor
|
|
F2
|
30A
|
EMS Loads
|
|
F3
|
–
|
–
|
|
F4
|
–
|
–
|
|
F5
|
–
|
–
|
|
F6
|
40A
|
Starter solenoid
|
|
F7
|
60A
|
EC Mini Fuse B+
|
|
F8
|
25A
|
ABS Solenoid
|
|
F9
|
40A
|
Glow plug
|
|
F10
|
40A
|
Extended Power Window
|
|
F11
|
–
|
–
|
|
F12
|
60A
|
Battery Cable 2
|
|
F13
|
60A
|
Battery Cable 1
|
|
F14
|
60A
|
Battery Cable 3
|
|
F15
|
15A
|
Horn
|
|
F16
|
5A
|
Back Flow
|
|
F17
|
15A
|
Front fog lamp
|
|
F18
|
5A
|
DRL
|
|
F19
|
15A
|
Low beam
|
|
F20
|
5A
|
BMS, EMS
|
|
F21
|
15A
|
High beam
|
|
F22
|
15A
|
Fuel Pump
|
|
F23
|
10A
|
Relay Coil
|
|
F24
|
5A
|
ESS/ WIF/ TPS
|
|
F25
|
15A
|
EGR/ FMU
|
|
F26
|
10A
|
AC Compressor
|
|
F27
|
15A
|
EMS Battery 2
|
|
F28
|
15A
|
NoX, HFM, UDM
|
|
F29
|
10A
|
EMS Battery 1
|
|
F30
|
15A
|
Brake switch
|
|
Relay No
|
Circuit
|
|
|---|---|---|
|
R1
|
Cooling Fan Low
|
|
|
R2
|
Cooling Fan High
|
|
|
R3
|
Glow Plug
|
|
|
R4
|
EMS ECU
|
|
|
R5
|
—
|
|
|
R6
|
–
|
|
|
R7
|
–
|
|
|
R8
|
Starter Relay
|
|
|
R9
|
Fuel Pump
|
|
|
R10
|
Extended Power Window
|
|
|
R11
|
AC Compressor
|
|
|
R12
|
Back Flow
|
|
|
R13
|
HORN
|
|
|
R14
|
Fog Lamp
|
|
|
R15
|
Low Beam
|
|
|
R16
|
High Beam
|
|
2.4.2 Instrument Panel
Fuse Box
| • | Pull the Fuse box cover below the switch bank, outward to access the instrument panel fuse box |
 |
 |
Spare fuses are
available in this fuse box location.
|
Fuse No
|
Fuse Rating
|
Circuit
|
|---|---|---|
|
F31
|
15A
|
Front Wiper
|
|
F32
|
10A
|
Rear Wiper/Wash
Infotainment/IC
|
|
F33
|
5A
|
MBFM/ACC
|
|
F34
|
5A
|
Audio ACC
|
|
F35
|
–
|
–
|
|
F36
|
10A
|
ORVM/ACC
|
|
F37
|
15A
|
Power Socket 1
|
|
F38
|
15A
|
Power Socket 2
|
|
F39
|
40A
|
Power window
|
|
F40
|
40A
|
Blower motor
|
|
F41
|
–
|
–
|
|
F42
|
10A
|
AMT B+
|
|
F43
|
10A
|
Rear fog lamp
|
|
F44
|
5A
|
Instrument cluster B+
|
|
F45
|
5A
|
ITS B+
|
|
F46
|
–
|
–
|
|
F47
|
–
|
–
|
|
F48
|
–
|
–
|
|
F49
|
10A
|
Interior lamp
|
|
F50
|
15A
|
AUDIOt/ HVAC B+
|
|
F51
|
5A
|
Immobilizer B+
|
|
F52
|
20A
|
MBFM –1
|
|
F53
|
20A
|
MBFM–3
|
|
F54
|
15A
|
Rear Defogger
|
|
F55
|
–
|
–
|
|
F56
|
5A
|
Diagnostics
|
|
F57
|
10A
|
Park lamp
|
|
F58
|
20A
|
MBFM —2
|
|
F59
|
–
|
–
|
|
F60
|
5A
|
RPAS
|
|
F61
|
5A
|
Infotainment/ FATC IGN
|
|
F62
|
5A
|
Power ECO/IGN
|
|
F63
|
5A
|
EMS/ Immo IGN
|
|
F64
|
5A
|
Crank
|
|
F65
|
10A
|
Reverse
|
|
F66
|
5A
|
MBFM / FATC / T15
|
|
F67
|
5A
|
ABS —T15
|
|
F68
|
10A
|
Airbag
|
|
F69
|
–
|
–
|
|
F70
|
–
|
–
|
|
F71
|
–
|
–
|
|
F72
|
–
|
–
|
|
Relay No
|
Circuit
|
|
|---|---|---|
|
R15
|
—
|
|
|
R18
|
De-mister Relay
|
|
|
R19
|
—
|
|
|
R20
|
—
|
|
|
R21
|
Blower
|
|
|
R22
|
AC cut off
|
|
2.4.3 Battery Mounted
Fuse Box
The battery mounted fuse box is connected to the positive
terminal of the battery. Functionality of battery mounted fuse box
is to provide short circuit protection to alternator, power supply to main engine
compartment fuse box & electric cooling
fan.
Battery mounted fuse box consist of following fuses:
| • | Main charging fuse – 125A (Pink colour) |
| • | Bus bar fuse - 80A (White colour) |
| • | Cooling fan fuse – 60A (Yellow colour) |
2.5 Flat Tyre
Reduce your speed gradually, keeping a straight line. Move
cautiously off the road to a safe place well away from traffic.
Park on a level spot with firm ground. Stop the engine and switch ON your hazard warning
flashers.
Firmly apply the parking brake. Have everyone come out of the
vehicle on the side away from traffic.
After stopping , use the hazard warning triangle to alert the
oncoming traffic of the stopped vehicle
Never stop your
vehicle in a traffic lane to change a tyre. Keep driving until you reach a safe
location.
The jack provided along with the vehicle is to be used only
for changing a spare tyre. It is never to be used to perform any
other maintenance or repair on the vehicle.
Never place any part
of your body under any portion of the vehicle when it is supported only by the jack.
You could be crushed
by the vehicle if it falls off a jack. Keep bystander’s away from the
vehicle.
Find level, solid ground that is clear of oncoming traffic.
If you cannot find a safe place to stop, it is better to drive
on a flat tyre and damage the rim than it is to risk being hit by oncoming traffic.
After changing a flat tyre, never store the tyre or other
equipment in the passenger compartment of the vehicle. This loose
equipment could strike an occupant in the event of a sudden stop or collision. Store all of
these items in the proper place.
The following sections
outline the procedure for changing a flat tyre;
2.5.1 Jack/Wheel Spanner
The jack and tool bag is placed under the third row seat.
Remove the velcro placed around the Tool bag .
Jack is held in place by a wing type bolt. Remove the
wing bolt and move the jack towards tail gate slightly to remove it
from its position.
Wheel spanner, jack handle Tow hook and Tools are placed
in the tool bag and fastened using Velcro.
2.5.2 Spare Wheel
Removal
The spare wheel is mounted on the back door at the rear
end of the vehicle. It is held in place by a securing nuts underneath
the Bolero badge.
| • | Insert your hands at both side of the Bolero badge on the spare wheel cover and pull the badge away from the Cover |
| • | Loosen and remove the securing nut counter clockwise with a wheel spanner |
| • | Hold the spare wheel cover with both hands and pull outwards to remove |
| • | Loosen the remaining spare wheel nuts counter clockwise with a wheel spanner |
| • | Slowly support and lower the spare wheel |
A anti-theft lock
system is provided for the spare wheel as shown. Any small lock can be used to
disable the securing nut
from being removed.
2.5.3 Wheel Nut
Loosening
Wrap the tip of a screw driver with cloth, insert it near
the lugs of the wheel cap (if equipped) and pry the cap away from
the wheel.
Do not try to pry
off the wheel cap by hand alone. Take due care in handling the wheel cap to
avoid unexpected personal injury.
Always loosen the wheel nuts before raising the vehicle.
Turn the wheel nuts counter clockwise to loosen as per the crisscross
sequence shown. To get maximum leverage, fit the spanner to the nut so that the handle
is on the left side. Grab the spanner
near the end of the handle and push down on the handle. Be careful that the spanner does
not slip off the nut. Do not remove
the nuts, but loosen them by one or two turns.
Do not apply
force with your legs (or stand) on the wheel spanner while loosening/tightening
the wheel nuts.
2.6 Jack Points
Front jack up point
- On the chassis long member behind the front wheels.
Rear jack up point
- On either side of the frame.
2.6.1 Jacking
Position the jack at the correct jacking point. Make sure
the jack is positioned on a level and solid ground. Ensure that
no one is in the vehicle.
Block the wheel diagonally opposing the flat tyre to keep
the vehicle from rolling when it is jacked up. While blocking the
wheel, place a wheel block in front of one of the front wheels or behind one of the rear
wheels.
|
A
|
Flat Tyre
|
B
|
Chock Blocks
|
To raise the vehicle, insert the jack handle end along
with the extension into the jack and turn it clockwise with the jack
handle. As the jack touches the vehicle and begins to lift, check that it is properly
positioned. Raise it high enough so
that the spare tyre can be installed. Remember that you will need more ground clearance
when putting the inflated spare tyre
than when removing the flat tyre.
Make sure to
locate the jack properly in the jacking point. Raising the vehicle with an
improperly positioned jack will damage
the underbody of the vehicle and may allow the vehicle to fall off the jack and
cause personal injury.
| • | Use the jack only for lifting the vehicle during wheel changing |
| • | Do not raise the jack with any person inside the vehicle |
| • | When raising the vehicle, do not place any objects on top of or underneath the jack |
| • | Raise the vehicle only high enough to remove and change the wheel |
| • | The usable extended height of jack is up to the yellow line/mark. Do not raise the jack above the yellow line. |
| • | Follow jacking instructions |
| • | Do not start or run the engine while your vehicle is supported by the jack |
Never get under
the vehicle when the vehicle is supported by the jack alone.
Remove the wheel nuts. Remove the flat tyre straight off
and then place it aside. Roll the spare wheel into position and align
the holes of the disc with the bolts. Lift the wheel and hand tighten the top wheel nut.
Wiggle the wheel and press it back
over the other bolts.
Re-install the wheel nuts with the tapered end inward and
tighten by hand. Press the wheel inward and tighten the wheel nuts
further.
Before lowering the wheel hand tighten the nuts in
diagonal sequence so that wheel is flush against the hub/drum
Never use oil or
grease on the bolts or nuts. Doing so may lead to over tightening of the nuts,
wheel nut spanner slip, damage
the bolts and also may cause personal injuries. Also, nuts may loosen and the
wheels may fall off, which could cause a serious
accident. If there is oil or grease on any bolt or nut, clean before installing
wheel nuts.
Lower the vehicle completely and tighten the diagonally
opposite wheel nuts using the wheel nut spanner. Turn the jack handle
extension anti clockwise using the jack handle to lower the vehicle, making sure the
handle remains firmly fitted onto the
jack handle extension. Make sure the wheel spanner is securely engaged over the nut.
Tighten each nut a little at a time in
the diagonally opposite order as shown. Repeat the process until all the nuts are tight.
Do not use any other tools or any
additional leverage other than your hands, such as a hammer, pipe or your foot.
Firmly tighten the wheel nuts as per the sequence
shown in the illustration , two to three times.
Improperly or
loosely tightened wheel nuts are dangerous. The wheel can wobble or come off.
This can result in loss of vehicle
control and cause a serious accident. Always make sure all the wheel nuts are
properly/securely tightened to the specified
torque.
When lowering the
vehicle, make sure all portions of your body are clear off the vehicle as it is
lowered to the ground. Have
the wheel nuts tightened with the torque spanner to 120 Nm, as soon as possible
after changing wheels.
If you have
rotated, repaired, changed your tyres or changed the wheel rims, retorque the
wheel nuts after driving about 1,000
kms (Torque 120 Nm).
Put the wheel cap (if equipped) into position aligning
the nozzle on the wheel to the nozzle clearance on the wheel cover.
Tap it firmly on the sides with your hand to snap it into place.
Check the air pressure of the replaced tyre. If the
pressure is lower than recommended, drive slowly to the nearest service
station and inflate to the correct pressure. If it is too high, adjust it until it is
correct. Always reinstall the valve
cap after checking or adjusting tyre pressure. If the cap is not replaced, dirt and
moisture could get into the valve core
and cause air leakage. If you lose a valve cap, buy another and install it as soon as
possible.
Wheel balancing to be done after tyre puncture
rework.
2.6.2 Restore the Tools,
Jack and Flat Tyre Securely
Restore the tools and jack back to their respective
locations. Mount the flat tyre to the back door bracket at the rear of
the vehicle. Firmly tighten the securing nuts and put the wheel cover back. Double check
to ensure the tyre is snug against
the back door of the vehicle.
It is recommended
to fix the flat tyre at the nearest tyre shop and swap the spare wheel back. The
wheel balance and alignment
differ from wheel to wheel which may lead to difference in steering and
braking.
2.7 Vehicle Identification
Number (VIN)
 |
 |
Vehicle Identification Number (VIN) is the legal identity of
your vehicle. The vehicle identification number is stamped on
the VIN plate riveted on the driver side. It is visible after opening Driver door on the B
pillar of the vehicle. The engine
number is also stamped on the same plate.
2.8 Technical Specifications
|
Technical Specifications
|
||||
|---|---|---|---|---|
|
ENGINE - “mHawk 100”
|
||||
|
Displacement/Cubic Capacity
|
1493 cc
|
|||
|
Type
|
4 Stroke Turbocharged
Compression Ignition
|
|||
|
Bore x Stroke
|
83.0 mm X 92.0 mm
|
|||
|
No of Cylinders
|
3
|
|||
|
Max. Engine Output
|
73.5 KW @ 3750 rpm (Power
mode)
52.0 KW @ 3200 rpm (Economy
mode)
|
|||
|
Max. Torque (Nm @ rpm)
|
260 Nm @ 1750 to 2250 rpm
(Power mode)
193 Nm @ 1800 rpm (Economy
mode)
|
|||
|
CLUTCH
|
||||
|
Type
|
Single plate Dry Diaphragm
Type
|
|||
|
TRANSMISSION
|
||||
|
Type
|
Manual Synchromesh in all
Forward Gears
|
|||
|
No. of Gears
|
5 Forward, 1 Reverse
|
|||
|
SHIFT MECHANISM
|
||||
|
Type
|
Manual
|
|||
|
GEAR RATIOS
|
||||
|
I
|
3.963 : 1
|
|||
|
II
|
2.210 : 1
|
|||
|
III
|
1.422 : 1
|
|||
|
IV
|
1.000 : 1
|
|||
|
V
|
0.789 : 1
|
|||
|
Reverse
|
3.553 : 1
|
|||
|
AXLES
|
||||
|
Rear
|
4.3 : 1
|
|||
|
WHEELS & TYRES
|
||||
|
Rim
|
6.5J x 15"
|
|||
|
Tyres
|
215/75 R15
|
|||
|
STEERING
|
||||
|
Type/Description
|
Rack & Pinion type ,
Power assisted - Hydraulic
|
|||
|
Turning Circle Radius
|
5.35 m
|
|||
|
SUSPENSION
|
||||
|
Front
|
Double Wish-Bone with Coil
Spring, Stabilizer Bar
|
|||
|
Rear
|
Rigid axle Multi-Link (5
Links) with Coil Spring, Stabilizer Bar
|
|||
|
Anti-rollbar
|
Front and Rear
|
|||
|
Shock Absorber
|
Double Acting Telescopic
Hydraulic Shock Absorber
|
|||
|
BRAKES
|
||||
|
Service Brake
|
Hydraulic & Vacuum
assisted
|
|||
|
Front
|
Ventilated Disc
|
|||
|
Rear
|
Drum type
|
|||
|
Parking Brake
|
Integral Drum
|
|||
|
FUEL
|
||||
|
Fuel Capacity
|
60 liters
|
|||
|
ELECTRICAL SYSTEM
|
||||
|
System Voltage
|
12V
|
|||
|
Battery
|
65 Ah (Optional: 72 Ah)
|
|||
3 VEHICLE OVERVIEW
3.1 Front Overview
|
A
|
Outside Rear View Mirror
(ORVM)
|
|
B
|
Antenna *
|
|
C
|
Front Windshield Wiper
|
|
D
|
Hood
|
|
E
|
Head Lamp High Beam
|
|
F
|
Fog Lamp*
|
|
G
|
Head Lamp Low Beam
|
|
H
|
Static Bending Lamp *
|
|
I
|
Daytime Running Lamp (DRL)*
|
|
J
|
Side Repeater
|
|
* If equipped
|
|
3.2 Rear Overview
|
A
|
Rear Park Lamp/Brake Lamp
|
|
B
|
Rear Wiper*
|
|
C
|
High Mounted Stop Lamp
|
|
D
|
Spare wheel
|
|
E
|
Rear Windshield Glass
|
|
F
|
Rear Turn signal Lamp
|
|
G
|
Reflector
|
|
H
|
Rear Foot Step
|
|
I
|
Reverse Parking Assist System
(RPAS)*
|
|
J
|
Rear Fog Lamp*
|
|
K
|
Reversing Lamp
|
|
* If equipped
|
|
3.3 Instrument Panel Overview
|
A
|
Side Vents
|
L
|
Headlamp Levelling/
ESS/ORVM/ECO switches
|
|
B
|
Passenger Airbag
|
M
|
Transmission Gear Lever
|
|
C
|
HVAC Controls
|
N
|
AUX/USB Ports*/12V Power
Outlet - Front
|
|
D
|
Hazard Warning switch
|
O
|
Storage Space - Driver side
|
|
E
|
Infotainment Screen*
|
P
|
Parking Brake
|
|
F
|
Centre Vents
|
Q
|
Can/Bottle holder
|
|
G
|
Steering controls —Audio*
|
R
|
Power Window switches
|
|
H
|
Steering wheel
|
S
|
Cup Holder - Co-driver side
|
|
I
|
Instrument Cluster
|
T
|
Glove Box
|
|
J
|
Horn Pad/Driver Airbag
|
||
|
K
|
Cruise control*
|
* if equipped
|
|
4 INSTRUMENT CLUSTER OVERVIEW
4.1 Instrument Cluster
|
A
|
Tachometer / RPM Gauge
|
|
B
|
Trip
|
|
C
|
Warning/Tell tale Lamps
|
|
D
|
Speedometer
|
|
E
|
Mode Button
|
|
F
|
Fuel Gauge
|
|
G
|
ODO Reading
|
|
H
|
Current Gear Display
|
|
I
|
Set Button
|
|
J
|
Temperature Gauge
|
4.3 Warning Lamps
The phenomenon of warning lamps flashing momentarily when
ignition is turned ON is called pre-check. This is self check done
by the cluster at every ignition ON.
|
S.No
|
Symbol
|
Warning Lamp/Tell Tale
|
Lamp Pre-check
|
Lamp Status
|
Action/Remarks
|
|---|---|---|---|---|---|
|
1
|
 |
Left Turn Indicators
|
No
|
Slow or Fast Blinking
|
Indicates left turn lamp is
blinking
Slow Blinking: Normal operation
Fast Blinking: One /more left turn
lamp bulb has fused. Have the bulb replaced
|
|
2
|
 |
Malfunction Lamp (OBD)
|
Yes
|
Continuously ON or Blinking
|
Telltale will always be ON
till engine starts after which it will turn OFF. Telltale ON
even start of engine indicates an
emission system related failure. Contact an Authorised
Mahindra Dealer immediately
|
|
3
|
 |
Low Engine Oil Pressure
Warning Lamp
|
No
|
Continuously ON
|
Telltale will always be ON
till engine starts after which it will turn OFF. Telltale ON
even start of engine indicates low
engine oil pressure. Contact an Authorised Mahindra Dealer
immediately
|
|
4
|
 |
Start/Stop Lamp
|
Yes
|
Continuously ON or Blinking
|
Continuously ON: Engine is in auto
stop mode
Blinking: Stop/Start is about to stop the engine Fast Blinking: Stop/Start is inhibited due to unhealthy battery conditions |
|
5
|
 |
Door Ajar Warning Lamp
|
No
|
Continuously ON
|
Indicates one or more doors
are open
|
|
6
|
 |
Airbag Warning Lamp
|
Yes
|
Continuously ON
|
Indicates malfunction of the
airbag system. Contact an Authorized Mahindra Dealer
immediately
|
|
7
|
 |
Water in Fuel Warning Lamp
|
Yes
|
Continuously ON
|
Indicates water in fuel
filter. Drain the water from filter or contact an Authorized
Mahindra Dealer for assistance
|
|
8
|
 |
Battery Charging System
Warning Lamp
|
No
|
Continuously ON
|
Telltale will be ON in
ignition ON but engine is OFF. If it is ON engine ON
condition , it represents malfunction in charging
system. Contact an Authorised Mahindra Dealer for assistence
|
|
9
|
 |
Right Turn Indicators
|
No
|
Slow or Fast Blinking
|
Indicates right turn lamp is
blinking
Slow Blinking: Normal operation
Fast Blinking: One /more turn signal
lamp bulb has fused. Have the bulb replaced
|
|
10
|
 |
ABS Warning Lamp
|
Yes
|
Continuously ON
|
Indicates malfunction of the
ABS system. Contact an Authorized Mahindra Dealer
immediately
|
|
11
|
 |
Check Engine Lamp
|
Yes
|
Continuously ON or Blinking
|
There is a potential
malfunction in the engine system, contact an Authorized
Mahindra Dealer immediately
|
|
12
|
 |
Over Speed Alert
|
No
|
Blinking
|
Telltale will blink when
vehicle is running with speed more than 120 kmph
|
|
13
|
 |
DPF Indicator Lamp
|
Yes
|
Continuously ON or Blinking
|
If the DPF indicator is ON in
the engine running condition then DPF regeneration has not
happened. Follow the instructions
mentioned in the “DPF regeneration strategy Section”
|
|
14
|
 |
Parking Lamp
|
No
|
Continuously ON
|
Indicates Parking Lamp is ON
|
|
15
|
 |
Immobilizer
|
No
|
Slow or Fast Blinking
|
Slow Blinking: Vehicle armed and
Immobilizer system active
Fast Blinking: Once the ignition is
turned OFF, security lamp will blink at fast rate frequency
indicating vehicle is secured against unauthorized
start of engine
|
|
16
|
 |
Rear Fog Lamp Indicator *
|
No
|
Continuously ON
|
Indicates rear fog lamp is ON
|
|
17
|
 |
DEF Indicator Lamp
|
Yes
|
Continuously ON
|
It indicates that either DEF
Level is low or incorrect DEF has been filled or DEF Dosing
is malfunctioning. Follow the instructions
mentioned in the ‘DIESEL EXHAUST FLUID Section”
|
|
18
|
 |
Head Lamp High Beam Indicator
|
No
|
Continuously ON
|
Indicates head lamp high beam
is ON
|
|
19
|
 |
Front Fog Lamp Indicator *
|
No
|
Continuously ON
|
Indicates front fog lamp is
ON
|
|
20
|
 |
Seat Belt Warning Lamp
|
No
|
Continuously ON
|
Indicates driver or Co-driver
seat belt not fastened. If tell tale is not turning OFF even
after fastening the driver or Co-driver
seat belt, contact an Authorized Mahindra Dealer for
assistance
|
|
21
|
 |
Low Fuel Warning Lamp
|
No
|
Continuously ON or Blinking
|
Telltale ON indicates that
the fuel in the tank has reached the reserve level. Telltale
blinking indicates a failure in the
fuel gauge. Contact Authorised Mahindra Dealer immediately.
|
|
22
|
 |
High Engine Coolant
Temperature Warning Lamp
|
No
|
Continuously ON or Blinking
|
Engine temperature very high.
Contact an Authorized Mahindra Dealer immediately
|
|
23
|
 |
Glow Plug Indicator
|
No
|
Continuously ON
|
Indicates a malfunction in
the starting system. Contact an Authorized Mahindra Dealer
immediately
|
|
24
|
 |
Parking Brake ON/Brake Fluid
Low Warning Lamp/ EBD Malfunction
|
Yes
|
Continuously ON
|
Either one of below
conditions:-
1) Park brake might be
engaged
2) Brake fluid level might be
low
3) EBD Malfunction detected
Contact Authorized Mahindra
Dealer immediately for assistance if the lamp is not turning
OFF even after checking the above
conditions
|
|
25
|
 |