| Important Information – Quick Reference | |
|
We
strongly urge that you read the information provided in pages referred
hereunder which will help in road safety and prevent
inconvenience
|
|
1
|
Warranty
Coverage............................................................
|
Refer WSIG* (P.g. 10)
|
|
2
|
Lubricant and
Capacities...................................................
|
Refer WSIG* (P.g. 25)
|
|
3
|
Schedule Service
(Free/Paid)............................................
|
Refer WSIG* (P.g. 20)
|
|
4
|
Maintenance Schedule
Chart...........................................
|
Refer WSIG* (P.g. 21)
|
|
5
|
Location Of Vehicle Identification Number
(VIN).............
|
Refer (P.g. 2-22)
|
|
6
|
Location Of Fuse Box And Fuse
Details..............................
|
Refer (P.g. 2-6)
|
|
7
|
Changing A Flat
Tyre.............................................................
|
Refer (P.g. 2-12)
|
|
8
|
Understanding The Warning
Lamps....................................
|
Refer (P.g. 4-5)
|
|
9
|
Use Of Seats Belts And Child
Restraint.............................
|
Refer (P.g. 6-9 & 6.12)
|
|
10
|
Understanding The Airbag
Function...................................
|
Refer (P.g. 7-1)
|
|
11
|
If Your Vehicle Is
Submerged.................................................
|
Refer (P.g. 12-9)
|
|
12
|
Driving Through
Water...........................................................
|
Refer (P.g. 12-9)
|
|
13
|
Opening And Closing The
Hood/Bonnet......................
|
Refer (P.g. 15-4)
|
|
14
|
Location Of Battery And Its
Maintenance............................
|
Refer (P.g. 15-6/P.g. 15-16)
|
|
*Warranty &
Service
Information Guide
|
||
1 INTRODUCTION AND SAFETY PRECAUTIONS
1.1 Introduction
Dear Customer,
Congratulations on purchasing Mahindra SCORPIO CLASSIC. Your
vehicle has
been designed to provide years of safe and dependable
service, as long as it is used and maintained in accordance with the instructions provided in
this
manual.
All persons who will use and/or maintain this vehicle must read,
understand and follow all warnings and instructions provided
in this manual. This Owner's Manual should be considered an integral part of the vehicle and
should
remain with the vehicle.
However, nothing in this manual, and none of the safety devices installed in the vehicle, are a
substitute for careful operation
and common sense. Always make sure that your vehicle is in optimum working order, and take note
of the
road and weather conditions
under which you are using your vehicle.
If you have any questions concerning the proper use or
maintenance of
your vehicle, please call your Authorized Mahindra Dealer.
A list of dealers can be found in the Dealer Directory Supplement.
Alternatively you can contact Mahindra at,
| • | 1800-209-6006 (Toll free) |
| • | customercare@mahindra.com |
We extend our best wishes for safe and pleasurable motoring.
Sincerely,
MAHINDRA & MAHINDRA LTD.
Servicing and Summary
Data
| • | For all issues concerning the vehicle and for any need of spare parts, contact only the Authorized Mahindra network |
| • | We recommend you always use genuine Mahindra spare parts when performing repairs on the vehicle |
| • | We suggest that you record the vehicle data in the Warranty Information & Maintenance Guide for future references |
1.2 Safety Symbols
Carefully read, understand and follow the safety symbols/
instructions
given in this manual.
Legend of the
Symbols
To emphasize information and procedures regarding safety,
use,
maintenance, etc., the following symbols are used throughout
the manual.
DANGER indicates an
imminently
hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a
potentially
hazardous situation which, if not avoided,
could
result in death or serious injury.
CAUTION indicates a
potentially
hazardous situation which, if not avoided,
may result
in minor or moderate injury and/or property damage.
NOTICE indicates
important
information relevant to the vehicle, the vehicle's use or to sections of this manual to
which
particular
attention must be paid for optimum use of the vehicle.
If you see this symbol, it indicates “no”, “do not,” “do not
do this,”
or “never”.
1.3 General Safety
Information and
Instructions
Failure to follow the
warnings
and instructions provided in this manual could result in failure of the vehicle, an
accident
and/or serious personal injury.
| 1. | Carefully read, understand and follow the warnings and instructions given in this manual. This manual is an essential part of the product. Keep it in the vehicles glove box for future reference |
| 2. | First aid kit placed in the glove box of the vehicle. Ensure it is not taken out of the vehicle at any point of time. |
| 3. | Please note that throughout this manual, reference is made that “an accident” could occur. An accident could cause you or a bystander to sustain personal injury, or result in property damage |
| 4. | Never use a mobile phone or any device with headphone while driving. This may take your focus off the road and lead to accidents |
| 5. | Please be advised that many service and repair tasks require specialized knowledge, tools and experience. General mechanical aptitude may not be sufficient to properly service or repair your vehicle. If you have any doubt whatsoever regarding the ability to properly service or repair your vehicle, please contact your Authorized Mahindra Dealer or a qualified technician |
| 6. | Inspect the seat belt system periodically, checking for cuts, frays or wear in the seat belt webbing, or loose buckles, retractors, anchors or other loose parts. Damaged parts must be replaced immediately |
| 7. | Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system |
| 8. | Examine tyres for excessive tread wear and uneven wear patterns. Check for stones, nails, glass, or other objects lodged in the tread and check sidewalls for any cuts, cracks, or other signs of wear. Replace as necessary |
| 9. | Always maintain the safety labels affixed to your vehicle in a good legible condition |
| 10. | All signal lamps, buzzers, shields, guards and other protective safety devices must always remain in place and in good, proper working condition |
| 11. | The life span of Mahindra products depend on many factors. Improper use, abuse or harsh use in general may compromise the integrity of the vehicle and significantly reduce its life span. The vehicle is also subject to wear over a period of time. Please have your vehicle regularly inspected by an Authorized Mahindra Dealer or a qualified mechanic. If the inspection reveals any damage or excessive wear, immediately replace or have the component serviced |
| 12. | We recommend that you use only genuine parts supplied by Mahindra. The use of non-Mahindra parts will not be covered by warranty |
| 13. | Never crawl under or be in close proximity to the vehicle when it is lifted off the ground (by a jack), unless the vehicle is properly supported with jack stands, wheel chocks and other appropriate safety devices |
| 14. | Never attempt any repairs or adjustments to any component while the vehicle is in motion. Always switch off the engine, and wait for the engine to come to a complete stop before performing any repairs or adjustments |
| 15. | The vehicle identification plates are the only legal identification reference, hence it is necessary to keep them in good condition. Never modify data on the plates or remove them. The customer is responsible for any possible tampering with the plates, which will immediately void the warranty |
| 16. | Do not attempt sharp turns, abrupt maneuvers, or other unsafe driving actions that can cause loss of vehicle control. When the vehicle is fully loaded, drive at a slow speed, especially when turning. Note that the centre of gravity of the vehicle changes when the vehicle is fully loaded , and also if luggage is mounted on the roof carrier |
1.4 To Owner’s of a Mahindra
Vehicle
When first driving the vehicle after long periods of non-use,
you may
experience a temporary drive disturbance. This is a
characteristic of the tyres and should be no reason for concern. The condition should correct
itself
within 5-15 kms. of driving.
If the disturbance persists, have the tyres checked by an Authorized Mahindra Dealer.
Driving and
Alcohol
Your driving ability can be seriously impaired by alcohol
even if the
blood alcohol level is far below the legal minimum.
Drunken driving is one of the most frequent causes of accidents.
Never drink and
drive.
Drinking and driving will lead to an accident resulting in serious personal injury.
Driving and
Drugs/Medication
Your driving ability can be seriously impaired through the
use of
prescription or non-prescription drugs or medication (even
cough syrup). If you are taking any sort of drug or medication, be sure that it will not
affect your
driving ability.
Mobile Phones
Warning
Use of electrical devices such as mobile phones, computers,
portable
radios or other by the driver while driving is dangerous.
In exceptional condition if use of a mobile phone is necessary despite this warning, use a
handsfree
system to ensure that
the hands are free to drive the vehicle. Even handsfree do not ensure that due to distraction
a
accident will not happen
Please comply with the legal regulations concerning the use
of
communication equipment in vehicles in your country.
Driving Long
Distances
When you are driving over long distances, follow these tips
so that
you have a safe journey;
| • | Lack of sleep or fatigue will impact your ability to drive safely. |
| • | Exercise your eyes by shifting the focus of your eyes to different parts of the road. |
| • | Use stimulating beverages such as coffee or tea. |
| • | Relax and stay calm. |
| • | Take breaks at regular intervals |
Protecting Our
Environment
All of us should play our part in protecting our environment.
Judicious vehicle usage and ensuring hazardous waste disposal
(including cleaning and lubrication fluids) are important steps towards this initiative.
Mahindra vehicles confirm to existing emission norms
(standards).
Adhering to the periodical maintenance schedule and using
Mahindra genuine parts will help retain emission performance of the vehicle and is a
pre-requisite for
emissions warranty
coverage.
Servicing
If you have any questions concerning the proper use or
maintenance of
your vehicle, please call your Authorized Mahindra Dealer.
A list of dealers can be found in the Dealer Directory Supplement or on the Internet.
Alternatively you can contact us on 1800-209-6006 / customercare@mahindra.com.
Running-in
Driving smoothly during first 1000 kms. will help to prevent
abnormal
and premature system wear . Proper running in will improving
the life of drivetrain and vehicle components.
A new engine may consume more oil during the first 1000 kms.
of
running. This should be considered as a normal part of break-in
and not interpreted as any problem with the engine.
Mahindra Genuine
Parts
Mahindra uses high quality parts for building the vehicles.
In the event that any parts need replacement, we recommend
that you
use only Mahindra genuine parts.
Non-Mahindra parts may harm vehicle performance and will not
be
covered by your Mahindra warranty.
To avoid counterfeit parts and to protect our brand image,
Mahindra
genuine parts are packed in a branded carton. Look for
the “Mahindra Genuine Parts” logo.
Any unauthorized
modifications
or alterations to this vehicle or failure to use appropriate specification and quality
spare
parts could seriously affect vehicle road worthiness and safety leading to an accident,
resulting in serious injury
Mahindra Genuine
Accessories
A wide selection of quality accessories is available through
your
authorized Mahindra dealership. These accessories have been
specifically engineered to allow you to personalize your vehicle to suit your requirements
and
compliment its style and aerodynamic
appearance.
Each accessory is made from high quality materials and meets
Mahindra's rigid engineering and safety specifications. Every
Mahindra accessory installed according to the Mahindra installation provisions comes with the
respective accessory warranty.
Consult your Mahindra authorized dealer for detailed
information about
accessories available for your specific model variant.
For maximum vehicle
performance
and safety considerations always keep the following information in mind.
| • | The company does not take any responsibility for consequential damages / injuries resulting due to fitment of unauthorised aftermarket accessories and / or tapping / cutting wires in the wiring harness |
| • | When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front and rear axle. Consult Mahindra authorized dealer for specific weight information. |
| • | Bull bars and nudge guards are not recommended for variants with an airbag. |
| • | Accessories causing any change in vehicle specifications like wheel rims, bull bars, etc., may affect the performance of safety systems. |
| • | Mobile communication systems such as two way radios, telephones and theft alarms that are equipped with radio transmitters and installed in your vehicle should comply with the local regulations and should be installed only by a your Authorized Mahindra Dealer |
Vehicle Safety
When leaving your vehicle unoccupied;
| • | Always remove the ignition key when you park the vehicle |
| • | Close all the windows completely and lock all the doors |
| • | Do not leave any valuables in your vehicle. If you must leave something in your vehicle, hide them and securely lock all the doors |
1.5 Audio Manual
Please refer the user Audio manual for details regarding:
| • | Audio functions |
| • | Bluetooth functions |
1.6 CarBitLink Mirroring
CarbitLink is an in-vehicle assistant that supports screen
projection
from your phone to your car infotainment. Convenient
interconnection and excellent in-car functions can give you the best driving experience.
Installation Procedure with
Wired/Wireless steps with Android and iPhone
Android Phone - Wired
Mirroring
| • | Install the Latest CarbitLink app in the Android phone from Google Play store. |
| • | Connect the Android Phone to the USB cable through the docking of the vehicle |
| • | Connect the Bluetooth of phone to the head unit. |
| • | Open CarbitLink in Head Unit by Selecting or icon and Open same in the android phone. |
| • | Below Pop ups will be visible in Android phone. |
| • | Click ‘OK’ on Phone |
| • | On clicking “Yes” in the phone, The phone gets connected to the head unit. |
| • | Once click on any app on head unit. A popup on phone will be displayed as shown in image. click on “Start now” |
| • | Mirroring will start with the selected App. |
| • | The connected phone can be controlled by the head unit’s screen (Two-Way Mirroring). |
End user can add Apps shortcut (Available on Android phone)
on Carbit
app home screen by clicking on icon “+” for easy access.
iPhone - Wired
Mirroring
| • | Install the Latest CarbitLink app in the iPhone from the App store. |
| • | Connect the iPhone to the USB cable through the docking of the vehicle |
| • | Open CarbitLink in Head Unit by Selecting or icon and in the iPhone. |
| • | Phone Mirroring Starts automatically. Only one sided mirroring is supported in iPhone, i.e. no touch control from head unit. |
Android Phone - Wireless
Mirroring
| • | Install the Latest CarbitLink app in the Android phone from Google Play store. |
| • | Connect the Wi-Fi of the Head Unit to the Hotspot of the mobile phone also connect the Blue tooth of phone to the head unit |
| • | Open CarbitLink in Head Unit by Selecting or icon and Open same in the android phone. |
| • | Below Pop ups will be visible in Android phone. |
| • | On clicking “Yes” in the phone, The phone gets connected to the head unit. |
| • | Once click on any app on head unit. A popup on phone will be displayed as shown in image. click on “Start now” |
| • | Mirroring will start with the selected App. |
| • | For controlling the phone by head unit’s screen. Go to Accessibility settings of the phone, select Carbit Link App and click “ON” to allow Two way mirroring. |
iPhone - Wireless
Mirroring
| • | Install the Latest CarbitLink app in the iPhone from the App store. |
| • | Connect the Wi-Fi of head unit to the hotspot of the iphone. |
| • | Open carbit link in head unit by Selecting or icon |
| • | click on screen mirroring icon in iphone |
| • | click on carbit name of the head unit to start phone mirroring |
| • | Phone Mirroring Starts automatically. Only one sided mirroring is supported in iPhone, i.e. no touch control from head unit. |
| • | Original USB cable of phone is recommended |
| • | Phone mirroring performance or connectivity varies from Phone to Phone. |
| • | Android version 7 or above is required for phone mirroring. |
| • | Two-way mirroring (Only for Androids) can vary from phone to phone. |
| • | Mobile device accessibility settings can vary from phone to phone |
| • | Two-Way mirroring is not supported in iPhone. |
Troubleshooting of
Carbitlink
|
Problem
|
Cause
|
Remedy
|
|
Connection fail
|
The USB cable of the mobile phone is not
original, it is
easy to cause the usb data to be unrecognized and unread.
|
Use the original USB cable of mobile phone
instead
|
|
The mobile phone may not accept the permission
request by
carbitlink
|
Allow all the permission request as shown in
instructions
Hold down (carbitlink) on phone, press (App info) to allow the permission
one by one.
|
|
|
The carbitlink version is not the latest one on
mobile
phone
|
Download the latest carbitlink version from
playstore
(4.0.3)
|
|
|
Recommended coding are not proceeded
|
Android phone are recommended to use soft coding,
and
iphone hard coding.
Steps for coding selection:
open carbit link app — choose settings - -
connect -
softcode/hard ode
Android
phones:
choose softcode
ios
Phone:
choose hard code
|
|
|
If above Remedy doesn’t work, please restart
mobile phone
and audio.
|
||
2 GENERAL
2.1 Feature Matrix
In view of our policy of
continuously improving our products, we reserve the right to alter specifications, designs
or
features
without prior notice and without liability.
We recommend you contact the nearest Authorised Mahindra Dealer
for the
latest features applicable to your vehicle.
|
Feature
|
S
|
S11
|
|---|---|---|
|
Technology
|
||
|
Reverse Parking Assist
|
ü
|
ü
|
|
Headlamp ON Reminder
|
ü
|
|
|
One Touch Lane Change Indicator
|
ü
|
|
|
Digital Immobiliser
|
ü
|
ü
|
|
Remote Locking/Unlocking
|
ü
|
|
|
Auto Roll UP
|
ü
|
|
|
Illuminated Key Ring
|
ü
|
|
|
Infotainment
|
9” Infotainment with Touchscreen
|
|
|
DRL (Day Time Running Lamp)
|
ü
|
|
|
Safety
|
||
|
Dual Airbags
|
ü
|
ü
|
|
Anti-Lock Braking System (ABS) with EBD
|
ü
|
ü
|
|
Collapsible Steering Column
|
ü
|
ü
|
|
Tubeless Tyres
|
ü
|
ü
|
|
Smart Window (Anti-pinch Driver Side
only)
|
ü
|
|
|
Gear Indicator
|
ü
|
|
|
Reverse Gear Buzzer*
|
ü
|
|
|
Seat Belt Reminder
|
ü
|
ü
|
|
Speed Alert
|
ü
|
ü
|
|
Manual Override Latches
|
ü
|
ü
|
|
Style
|
||
|
17 inch Alloy Wheels
|
ü
|
|
|
17 inch Steel Wheels
|
Silver finish
|
|
|
16 inch Spare Wheel (Steel)
|
Silver finish
|
Silver finish
|
|
Roof—top Ski Racks
|
ü
|
|
|
Spoiler
|
ü
|
|
|
Wheel Caps
|
||
|
Hub Cap
|
ü
|
|
|
Front Fog Lamps
|
ü
|
|
|
Side Cladding
|
ü
|
Body Coloured
|
|
Comfort
|
||
|
Tiltable Steering
|
ü
|
ü
|
|
HVAC with Rear Vents
|
ü
|
Automatic Climate Control
|
|
Individual Armrest for Driver &
Co-driver
Seats
|
ü
|
|
|
Middle Row Sliding (8 Seater)
|
ü
|
|
|
Centre Armrest for 2nd row
|
ü
|
|
|
Driver Seat Height Adjust
|
ü
|
|
|
ORVM
|
Electric adjustable with STI
|
|
|
Manual ORVM Unpainted scalf
|
ü
|
|
|
Convenience
|
||
|
Power Steering
|
ü
|
ü
|
|
Power Windows
|
ü
|
ü
|
|
Extended Power Window
|
ü
|
|
|
Central Locking
|
Remote
|
|
|
Power Socket (Front)
|
ü
|
ü
|
|
Rear Wipe & Wash
|
ü
|
|
|
Rear Demister
|
ü
|
|
|
Head lamps
|
Projector with static bending lamps
|
|
|
Lead-me-to-Vehicle
|
ü
|
|
|
Follow-me-Home Head lamps
|
ü
|
|
|
Cruise Control
|
ü
|
|
|
Steering Mounted Audio & Cruise
Controls
|
ü
|
|
|
Micro Hybrid Technology
|
ü
|
ü
|
| * – If equipped | ||
2.2 Dimensions
2.2.1 Front View
2.2.2 Rear View
2.2.3 Side View
|
DIMENSION
& WEIGHTS
|
mm
|
|---|---|
|
Wheel Base
|
2680 mm
|
|
Overall Length
|
4456 mm
|
|
Overall Width
|
1820 mm (excluding outside mirrors)
|
|
Overall Height
|
1995 with ski rack
|
|
Track Width (Front)
|
1520 mm
|
|
Track Width (Rear)
|
1500 mm
|
|
Maximum GVW
|
2510 (2WD)
|
|
The
specifications are for reference only. Subject to change without
prior
notice
|
|
2.3 Bulb Specification
|
Lamp
Bulb
|
Wattage
|
No.
of Bulbs
per Vehicle
|
|---|---|---|
|
Head Lamp - Low Beam
|
H7 55W
|
2
|
|
Head Lamp - High Beam
|
H7 55W
|
2
|
|
Front Turn Signal Lamp
|
21W
|
2
|
|
Side Turn Signal Lamp (Fender)
|
5W
|
2
|
|
Static Bending Lamp *
|
H1 55W
|
2
|
|
Front Position Lamp *
|
LED* / 5W
|
LED* / 2
|
|
High Mount Stop Lamp
|
LED* / 10W
|
LED* / 2
|
|
Brake Lamp
|
LED*
|
LED*
|
|
Rear Turn Signal Lamp
|
21W
|
2
|
|
Rear Position Lamp
|
LED*
|
LED*
|
|
Reversing Lamp
|
21W
|
2
|
|
Front Fog Lamp *
|
19W
|
2
|
|
Rear License Plate Lamp
|
5W
|
2
|
|
Interior Lamps Bulb
|
10W
|
1
|
|
* select models only, subject to LED
serviceability
|
||
2.4 Fuses and Relays
A fuse is the most common electric protection device. The fuse
is placed
in an electrical circuit, so that when current flow
exceeds the rating of the circuit/fuse, it blows off. The element in the fuse melts, opening the
circuit
and preventing other
components of the circuit from being damaged by the over current. The size of the metal fuse
element
determines the rating.
Once a fuse blows off, it must be replaced with a new one.
Switch the ignition and all electrical equipment OFF before
touching or
attempting to change a fuse.
Replacement fuse must be
with the
same rating as the one you have removed.
You can identify a blown
fuse by a
break in the filament. All fuses except high current fuses are press fit.
Never touch fuses with
bare hands.
Always use a fuse puller to remove and refit the fuses. The fuse puller is available in
the IP fuse box.
Be careful while removing
the
relay, do not shake or apply excessive force to avoid damage to relay terminal.
Three fuse boxes in the vehicle;
| • | Battery Mounted Fuse Box |
| • | Engine Compartment Fuse Box |
| • | Instrument Panel Fuse Box |
2.4.1 Engine Compartment
Fuse Box
|
|
The engine compartment fuse box is located adjacent to
vehicle
battery. Follow the below steps to remove the fuse cover;
| • | Slightly press/nudge the fuse cover towards the vehicle LHS and remove the left snap lock |
| • | Further, push top cover towards vehicle RHS and remove/pull the cover completely |
|
Fuse
No
|
Fuse
Rating
|
Circuit
|
|---|---|---|
|
1
|
30A
|
Spare
|
|
2
|
20A
|
Spare
|
|
3
|
15A
|
Spare
|
|
4
|
10A
|
Spare
|
|
5
|
5A
|
Spare
|
|
6
|
60A
|
Glow Plug
|
|
7
|
60A
|
CAB BATT-2
|
|
8
|
60A
|
CAB BATT-1
|
|
9
|
40A
|
ABS ECU
|
|
10
|
15A
|
AC Compressor
|
|
11
|
15A
|
Fog Lamp
|
|
12
|
15A
|
Head Lamp High Beam
|
|
13
|
20A
|
Horn
|
|
14
|
15A
|
Head Lamp Low Beam
|
|
15
|
60A
|
Starter
|
|
16
|
60A
|
Cooling Fan
|
|
17
|
Spare
|
|
|
18
|
Spare
|
|
|
19
|
Spare
|
|
|
20
|
15A
|
Fuel Pump
|
|
21
|
10A*
|
DRL
|
|
22
|
30A
|
ABS Solenoid
|
|
23
|
15A
|
Back Flow Pump
|
|
24
|
40A
|
Blower
|
|
25
|
60A
|
CAB BATT-3
|
|
26
|
60A
|
ECU Supply
|
|
27
|
10A
|
FP Relay
|
|
28
|
10A
|
EGR By Pass & WIF
|
|
29
|
10A
|
Nox-2
|
|
30
|
15A
|
Brake Sw & AC Pressure Sw
|
|
31
|
10A
|
EMS-1
|
|
32
|
Spare SBF
|
|
|
33
|
15A*
|
Static Bending
|
|
34
|
10A
|
EMS-2
|
|
35
|
20A
|
HFM & Fuel Metering Unit
|
|
36
|
15A
|
Water Pump/PCJ/VOP
|
|
37
|
10A
|
AC Comp/Cooling Fan/Clutch Start
Relay
|
|
38
|
Spare SBF
|
|
|
* - Applicable for S11
|
||
|
Relay
No
|
Circuit
|
|
|---|---|---|
|
1
|
Cooling Fan High Relay
|
|
|
2
|
Glow Plug Relay
|
|
|
3
|
Blower Relay
|
|
|
4
|
Cooling Fan Low Relay
|
|
|
5
|
ECU Relay
|
|
|
6
|
Starter Relay
|
|
|
7
|
Static Bending Relay*
|
|
|
8
|
Fuel Pump Relay
|
|
|
9
|
Head lamp HI Beam Relay
|
|
|
10
|
Fog Lamp Relay
|
|
|
11
|
AC Compressor Relay
|
|
|
12
|
Back Flow Pump Relay
|
|
|
13
|
Horn Relay
|
|
|
14
|
Head lamp LO Beam Relay
|
|
|
* - Applicable for S11
|
||
2.4.2 Instrument Panel Fuse
Box
|
|
| • | Unlock the steering tilt lever (push it down) |
| • | Remove the two screws of the shroud below the steering column |
| • | Open the shroud outward to access the instrument panel fuse box |
Put the steering
column shroud
back and ensure you lock the tilt steering lever.
Spare fuses are
available in
this fuse box location.
Fuse puller (A) is
available in
this fuse box location.
|
Fuse
No
|
Fuse
Rating
|
Circuit
|
|---|---|---|
|
1
|
Spare
|
|
|
2
|
30A
|
Spare
|
|
3
|
20A
|
Spare
|
|
4
|
15A
|
Spare
|
|
5
|
10A
|
Spare
|
|
6
|
5A
|
Spare
|
|
7
|
5A
|
Immobilizer
|
|
8
|
20A*
|
Infotainment /IC/FATC B+
|
|
10A**
|
Infotainment /IC/HVAC
|
|
|
9
|
10A
|
Interior lamps
|
|
10
|
5A
|
Crank
|
|
11
|
10A
|
Reverse/RPAS IGN/ITC
|
|
12
|
10A
|
MBFM/IC/FATC/ IS T15
|
|
13
|
5A
|
ABS T15
|
|
14
|
10A
|
Airbag
|
|
15
|
15A*
|
Rear Defogger
|
|
20A**
|
Driver Door Actuator
|
|
|
16
|
20A
|
MBFM 3
|
|
17
|
20A
|
MBFM 2
|
|
18
|
5A
|
BMS
|
|
19
|
5A
|
IGN
|
|
20
|
15A
|
P/O Rear
|
|
21
|
5A**
|
ECU K18
|
|
22
|
15A
|
Rear Defogger
|
|
23
|
Spare
|
|
|
24
|
Spare
|
|
|
25
|
Spare
|
|
|
26
|
Spare
|
|
|
27
|
20A
|
MBFM
|
|
28
|
20A
|
Fuel Lid/ Anti Pinch
|
|
29
|
5A
|
Diagnostic/ITC
|
|
30
|
10A
|
Park
|
|
31
|
40A
|
Power window
|
|
32
|
Spare
|
|
|
33
|
Spare
|
|
|
34
|
10A
|
EMS/Immobilizer/ T15
|
|
35
|
Spare
|
|
|
36
|
10A*
|
ORVM
|
|
37
|
15A
|
Front Wiper
|
|
38
|
10A*
|
Rear Wiper
|
|
39
|
5A
|
MBFM/FATC T 15A
|
|
40
|
5A
|
Audio Key in
|
|
*-Applicable for S11 , **-Applicable
for S
|
||
|
Relay
No
|
Circuit
|
|
|---|---|---|
|
1
|
Demister Relay*
|
|
|
2
|
Wiper Hi/Low Relay*
|
|
|
3
|
Clutch Start Relay
|
|
|
4
|
Extended Power Window Relay**
|
|
|
5
|
Auto Roll Down Relay*
|
|
|
6
|
Fuel Lid Relay
|
|
|
*-Applicable for S11 , **-Applicable
for S
|
||
2.4.3 Battery Mounted Fuse
Box
The battery mounted fuse box is connected to the positive
terminal of
the battery. Functionality of battery mounted fuse box
is to provide short circuit protection to alternator, power supply to main engine compartment
fuse box
& electric cooling
fan.
Battery mounted fuse box consist of following fuses:
| • | Main charging fuse - 125A |
| • | Battery fuse - 60A |
2.5 Flat Tire
Reduce your speed gradually, keeping a straight line. Move
cautiously off
the road to a safe place well away from traffic.
Park on a level spot with firm ground. Stop the engine and turn ON your hazard warning flashers.
Firmly apply the parking brake. Have everyone come out of the
vehicle on
the side away from traffic.
Never stop your vehicle in a traffic lane to change a tire. Keep driving until you reach a safe location.
The jack provided along with the vehicle is to be used only for
changing
a spare tire. It is never to be used to perform any
other maintenance or repair on the vehicle.
Never place any part of your body under any portion of the vehicle when it is supported only by the jack. You could be crushed by the vehicle if it falls off a jack. Keep by-stander’s away from the vehicle.
Find level, solid ground that is clear of oncoming traffic. If
you cannot
find a safe place to stop, it is better to drive
on a flat tire and damage the rim than it is to risk being hit by oncoming traffic.
After changing a flat tire, never store the tire or other
equipment in
the passenger compartment of the vehicle. This loose
equipment could strike an occupant in the event of a sudden stop or collision. Store all of
these items
in the proper place.
The following sections
outline the
procedure for changing a flat tire;
2.5.1 Jack/Wheel
Spanner/Warning
Triangle
The warning triangle is:
| • | placed in a pouch behind the 3rd row seat/seat back (for 8 seat — front facing, 7 seat — captain seat variants) |
| • | under the RH jump seat (for 7/9 seat — side facing variants) |
The wheel spanner and jack handle are:
| • | strapped to the 2nd row seat bottom (for 7/9 seat — side facing variants) |
| • | strapped to the 3rd row seat bottom (for 8 seat — front facing, 7 seat — captain seat variants) |
The jack is located under the co-driver's seat. Rotate the
jack handle
to reduce the jack height and lift the jack out.
|
|
2.5.2 Spare Wheel Removal
The spare wheel is located below the floor at the rear end of
the
vehicle. It is held in place by a securing nut underneath
the rear luggage compartment floor carpet.
| • | Locate the flap covering the securing nut
below the
rear luggage compartment floor carpet
|
| • | Loosen the securing nut counter clockwise
with a
wheel spanner to winch down/lower the secured spare wheel to the ground
|
| • | Tilt the securing bracket and remove it out
of the
spare wheel hub
|
| • | Remove/pull away the spare wheel |
2.5.3 Wheel Nut Loosening
Wrap the tip of a screw driver with cloth, insert it near the
lugs of
the wheel cap (if equipped) and pry the cap away from
the wheel.
Do not try to pry off
the wheel
cap by hand alone. Take due care in handling the wheel cap to avoid unexpected personal
injury.
Always loosen the wheel nuts before raising the vehicle. Turn
the
wheel nuts counter clockwise to loosen as per the sequence.
To get maximum leverage, fit the spanner to the nut so that the handle is on the left side.
Grab the
spanner near the end
of the handle and push down on the handle. Be careful that the spanner does not slip off the
nut. Do
not remove the nuts,
but loosen them by one or two turns.
Do not apply force
with your
legs (or stand) on the wheel spanner while loosening/tightening the wheel nuts.
2.6 Jack Points
Front jack up point -
On the
chassis long member just behind the front wheels.
Rear jack up point -
Under the
rear axle.
|
A
|
Rear Jacking Points
|
B
|
Front Jacking Points
|
2.6.1 Jacking
Position the jack at the correct jacking point. Make sure the
jack is
positioned on a level and solid ground. Ensure no one
is in the vehicle.
Block the wheel diagonally opposite the flat tyre to keep the
vehicle
from rolling when it is jacked up. When blocking the
wheel, place a wheel block in front of one of the front wheels or behind one of the rear
wheels.
|
A
|
Flat Tyre
|
B
|
Chock Blocks
|
To raise the vehicle, insert the jack handle end along with
the
extension into the jack and turn it clockwise with the jack
handle. As the jack touches the vehicle and begins to lift, re-check that it is properly
positioned.
Raise it high enough
ensuring the spare wheel can be installed, but not to raise up above the ‘yellow’ line.
Remember you
will need more ground
clearance when putting on the spare tyre than when removing the flat tyre.
Make sure to set the
jack
properly in the jacking point. Raising the vehicle with an improperly positioned jack
will
damage
the underbody of the vehicle or may allow the vehicle to fall off the jack and cause
personal
injury.
| • | Use the jack only for lifting your vehicle during wheel changing |
| • | Do not raise the jack with someone in the vehicle |
| • | When raising the vehicle, do not place any objects on top of or underneath the jack |
| • | Raise the vehicle only high enough to remove and change the wheel |
| • | Usable extended height of jack is up to the yellow line/mark. Do not raise the jack above the yellow line. |
| • | Follow jacking instructions |
| • | Do not start or run the engine while your vehicle is supported by the jack |
Never get under the
vehicle
when the vehicle is supported by the jack alone.
Remove the wheel nuts. Lift the flat tyre straight off and
place it
aside. Roll the spare wheel into position and align the
holes in the wheel with the nuts. Lift up the wheel and get at least the top nut started
through its
hole. Wiggle the wheel
and press it back over the other nuts.
Re-install the wheel nuts with the tapered end inward and
tighten by
hand. Press the wheel inward and tighten the wheel nuts
further.
Never use oil or
grease on the
bolts or nuts. Doing so may lead to over tightening of the nuts, wheel nut spanner
slip, damage
the nuts and also may cause personal injuries. Also, nuts may loosen and the wheels may
fall
off, which could cause a serious
accident. If there is oil or grease on any bolt or nut, clean before installing wheel
nuts.
Lower the vehicle completely and tighten the diagonally
opposite wheel
nuts using the wheel nut spanner. Turn the jack handle
extension counter clockwise using the jack handle to lower the vehicle, making sure the
handle remains
firmly fitted onto
the jack handle extension. Make sure the wheel spanner is securely engaged over the nut.
Tighten each
nut a little at a time
in the diagonally opposite order as shown. Repeat the process until all the nuts are tight.
Do not use
other tools or any
additional leverage other than your hands, such as a hammer, pipe or your foot.
Improperly or loosely
tightened
wheel nuts are dangerous. The wheel could wobble or come off. This could result in loss
of
vehicle control and cause a serious accident. Always make sure all the wheel nuts are
properly/securely tightened to the specified
torque.
When lowering the
vehicle, make
sure all portions of your body are clear off the vehicle as it is lowered to the
ground. Have
the wheel nuts tightened with the torque spanner to 120 Nm, as soon as possible after
changing
wheels.
If you have rotated,
repaired,
changed your tyres or changed the wheel rims, check the wheel nuts are still tight
after driving
about 1,000 kms (Torque 120 Nm).
Put the wheel cap into position aligning the nozzle on the
wheel to
the nozzle clearance on the wheel cover. Tap it firmly
on the sides with your hand to snap it into place.
Check the air pressure of the replaced tyre. If the pressure
is lower
than recommended, drive slowly to the nearest service
station and inflate to the correct pressure. If it is too high, adjust it until it is
correct. Always
reinstall the valve
cap after checking or adjusting tyre pressure. If the cap is not replaced, dirt and moisture
could get
into the valve core
and cause air leakage. If you lose a valve cap, buy another and install it as soon as
possible.
2.6.2 Restore the Tools,
Jack and
Flat Tyre Securely
Restore the tools and jack back to their respective
locations. Align
the spare wheel bracket to the centre hub of the wheel.
Winch up the flat tyre to the floor at the rear of the vehicle. Firmly tighten the securing
nut and
put the floor carpet back.
Double check to ensure the tyre is snug against the rear floor of the vehicle. The spare
wheel
bracket/cable may be damaged
if the vehicle is driven with the spare wheel loosely mounted.
It is recommended to
fix the
flat tyre at the nearest tyre shop and swap the spare wheel back. The wheel balance and
alignment
differ from wheel to wheel which may lead to difference in steering and braking.
2.7 Technical Specifications
|
Technical
Specifications
|
||
|---|---|---|
|
ENGINE
|
Eagle II 2.2L
— 130HP
|
|
|
Displacement/Cubic Capacity
|
2184 cc
|
|
|
Type
|
4 Stroke, Turbocharged, DI engine
|
|
|
Bore x Stroke
|
84 x 98.5
|
|
|
No of Cylinders
|
4
|
|
|
Max. Engine Output (kW @ rpm)
|
97 kw @ 3750 rpm
|
|
|
Max. Torque (Nm @ rpm)
|
300 Nm @ 1600 - 2800 rpm
|
|
|
CLUTCH
|
||
|
Type
|
Single Plate, Dry Type
|
|
|
TRANSMISSION
|
||
|
Type
|
Synchromesh in all Forward Gears
|
|
|
No. of Gears
|
6 Forward, 1 Reverse
|
|
|
GEAR
RATIOS
|
||
|
I
|
3.96 : 1
|
|
|
II
|
2.21 : 1
|
|
|
III
|
1.42 : 1
|
|
|
IV
|
1.00 : 1
|
|
|
V
|
0.79 : 1
|
|
|
VI
|
0.71:1
|
|
|
Reverse
|
3.553 : 1
|
|
|
AXLES
|
||
|
Front
|
2WD – Non-drive, Stub Axle
|
|
|
Rear
|
Single Reduction Semi Floating Hypoid
type
2WD – 4.3:1 |
|
|
WHEELS &
TIRES
|
||
|
Rim
|
6.5J x 17"
|
|
|
Tires (Standard)
|
P235/65 R17
|
|
|
Spare Wheel Tire (Non Standard)
|
P235/70 R16
|
|
|
STEERING
|
||
|
Type/Description
|
Rack & Pinion type, Hydraulic Power
Steering.
|
|
|
Steering wheel diameter mm
|
380 mm
|
|
|
SUSPENSION
|
||
|
Front
|
Double Wish-bone type IFS
|
|
|
Rear
|
Multi Link Coil Spring Suspension
|
|
|
Shock Absorbers
|
Hydraulic, Double Acting, Telescopic
|
|
|
BRAKES
|
||
|
Service Brake
|
Hydraulic, Vacuum Assisted Servo, Front
Disc,
Rear Drum.
|
|
|
Front (Disc / Drum)
|
Disc
|
|
|
Rear (Disc / Drum)
|
Drum
|
|
|
Parking Brake
|
Internal Expanding type on rear wheels,
Hand
lever and cable type
|
|
|
FUEL
|
||
|
Fuel Capacity
|
60 liters
|
|
|
ELECTRICAL
SYSTEM
|
||
|
System Voltage
|
12V
|
|
|
Battery
|
65 Opt. 72Ah
|
|
2.8 Vehicle Identification
Number (VIN)
Vehicle Identification Number (VIN) is the legal identity of
your
vehicle. The vehicle identification number is stamped on
the VIN plate riveted on to the top face of the cross member under the hood of the vehicle. The
engine
number is also stamped
on the same plate.
3 VEHICLE OVERVIEW
3.1 Front Overview
|
A
|
Hood
|
|
B
|
Front Wiper
|
|
C
|
Antenna #
|
|
D
|
ORVM
|
|
E
|
Fuel Lid
|
|
F
|
Footstep
|
|
G
|
Position Lamp
|
|
H
|
Low Beam / Projector Lamp#
|
|
I
|
Static Bending Lamp#
|
|
J
|
Fog Lamp#
|
|
K
|
DRL#(Day Time Running Lamp)
|
|
L
|
Front Bumper
|
|
M
|
Turn Indicator
|
|
N
|
High Beam
|
|
# if equipped
|
|
3.2 Rear Overview
|
A
|
Rear Windshield
|
|
B
|
Rear Wiper#
|
|
C
|
High Mounted Stop Lamp#
|
|
D
|
Rear Windshield De-mister#
|
|
E
|
Rear Turn Signal Lamp
|
|
F
|
Reversing Lamp
|
|
G
|
Rear Reflector
|
|
H
|
Rear Footstep
|
|
I
|
Park Sensor #
|
|
J
|
Rear Park Lamp/Brake Lamp
|
|
# if equipped
|
|
3.3 Instrument Panel Overview
|
A
|
Side Vent
|
M
|
Pedals — Clutch, Brake and Accelerator
|
|
B
|
Side Defrost Vent
|
N
|
USB Port
|
|
C
|
Passenger Air-bag#
|
O
|
Parking Brake
|
|
D
|
HVAC Controls
|
P
|
Rear AC Vents
|
|
E
|
Infotainment System#
|
Q
|
Can Holder
|
|
F
|
Center Vents
|
R
|
Rear Power Socket
|
|
G
|
Steering Controls — Audio#
|
S
|
Bottle Holder
|
|
H
|
Instrument Cluster
|
T
|
Mobile Mat
|
|
I
|
Horn Pad/Driver Air-bag#
|
U
|
Transmission Lever
|
|
J
|
Steering Wheel
|
V
|
Front Power Socket
|
|
K
|
Steering Controls — Cruise#
|
W
|
Hazard/ESS
|
|
L
|
Driver side Switch Bank
|
X
|
Glove Box
|
|
# if equipped
|
|||
4 INSTRUMENT CLUSTER OVERVIEW
4.1 Instrument Cluster - Type 1
|
A
|
Tachometer / RPM Gauge
|
||
|
B
|
Trip Meter
|
||
|
C
|
Driver Information System (DIS)
|
||
|
D
|
Speedometer
|
||
|
E
|
Tell-Tale
|
||
|
F
|
Fuel Gauge
|
||
|
G
|
Mode button
|
||
|
H
|
Odometer
|
||
|
I
|
Set Button
|
||
|
J
|
Temperature Gauge
|
||
4.2 Instrument Cluster - Type 2
|
A
|
Tachometer / RPM Gauge
|
||
|
B
|
Gear Indicator
|
||
|
C
|
Trip Meter
|
||
|
D
|
Driver Information System (DIS)
|
||
|
E
|
Speedometer
|
||
|
F
|
Tell-Tale
|
||
|
G
|
Fuel Gauge
|
||
|
H
|
Mode Button
|
||
|
I
|
Odometer
|
||
|
J
|
Set Button
|
||
|
K
|
Temperature Gauge
|
||
4.4 Warning Lamps
The phenomenon of warning lamps flashing momentarily when
ignition is
turned ON is called pre-check. This is self check done
by the cluster at every ignition ON.
|
Symbol
|
Warning
Lamp/Tell Tale
|
Lamp
Pre-check
|
Lamp
Status
|
Action/Remarks
|
|---|---|---|---|---|
 |
Parking Brake ON/Brake Fluid Low Warning
Lamp
|
Yes
|
Continuously ON
|
Either one of below conditions:-
1) Park brake might be engaged
2) Brake fluid level might be low
Contact Authorized Mahindra Dealer
immediately
for assistance if the lamp is not turning OFF even after checking the
above
conditions
|
 |
Left Turn Indicators
|
No
|
Slow or Fast Blinking
|
Indicates left turn lamp is blinking
Slow
Blinking: Normal operation
Fast
Blinking: One /more left turn lamp bulb has fused. Have the
bulb
replaced
|
 |
Water in Fuel Filter Warning Lamp
|
Yes
|
Continuously ON
|
Indicates water in fuel filter. Drain
the water
from filter or contact an Authorized Mahindra Dealer for assistance
|
 |
Security Lamp
|
No
|
Slow or Fast Blinking
|
Slow
Blinking: Vehicle armed and Immobilizer system active
Fast
Blinking: Once the ignition is turned OFF, security lamp will
blink at
fast rate frequency indicating vehicle is secured against unauthorized
start of engine
|
 |
Check Engine Lamp
|
For about 3 sec
|
Continuously ON or Blinking
|
There is a potential malfunction in the
engine
system, contact an Authorized Mahindra Dealer immediately
|
 |
DPF Indicator Lamp
|
Yes
|
Continuously ON
|
If the DPF indicator is ON in the engine
running
condition then DPF regeneration has not happened. Follow the
instructions
mentioned in the “DPF regeneration strategy Section”
|
 |
DEF Indicator Lamp
|
Yes
|
Continuously ON
|
It indicates that either DEF Level is
low or
incorrect DEF has been filled or DEF Dosing is malfunctioning. Follow
the
instructions
mentioned in the ‘DIESEL EXHAUST FLUID Section”
|
 |
High Coolant Temperature Warning Lamp
|
No
|
Continuously ON or Blinking
|
Engine temperature very high. Contact an
Authorized Mahindra Dealer immediately
|
 |
Glow Plug Indicator
|
For about 2 seconds
|
Continuously ON
|
Indicates a malfunction in the starting
system.
Contact an Authorized Mahindra Dealer immediately
|
 |
Right Turn Indicators
|
No
|
Slow or Fast Blinking
|
Indicates right turn lamp is blinking
Slow
Blinking: Normal operation
Fast
Blinking: One /more turn signal lamp bulb has fused. Have the
bulb
replaced
|
 |
Head Lamp High Beam Indicator
|
No
|
Continuously ON
|
Indicates head lamp high beam is ON
|
 |
ABS Warning Lamp
|
For about 3 sec.
|
Continuously ON
|
Indicates malfunction of the ABS system.
Contact
an Authorized Mahindra Dealer immediately
|
 |
Airbag Warning Lamp
|
For about 3 sec.
|
Continuously ON
|
Indicates malfunction of the airbag
system.
Contact an Authorized Mahindra Dealer immediately
|
 |
Cruise Control Indicator*
|
Yes
|
Continuously ON
|
Indicates vehicle is in cruise mode
|
 |
Door Ajar Warning Lamp
|
No
|
Continuously ON
|
Indicates one or more doors are open
|
 |
Front Fog Lamp Indicator*
|
No
|
Continuously ON
|
Indicates front fog lamp is ON
|
 |
Parking Lamp
|
No
|
Continuously ON
|
Indicates Parking lamp is ON
|
 |
Seat Belt Warning Lamp
|
No
|
Continuously ON
|
Indicates driver seat belt not fastened.
If tell
tale is not turning OFF even after fastening the driver seat belt,
contact
an Authorized Mahindra Dealer for assistance
|
 |
Low Fuel Warning Lamp
|
No
|
Continuously ON
|
The fuel level in the fuel tank is low.
Re-fuel
immediately to a avoid empty tank
|
 |
Tiretronics Warning Lamp
|
No
|
Continuously ON or Blinking
|
Indicates low tyre pressure or possible
malfunction in Tiretronics. Refer to the Tiretronics section in the
FEATURES AND
CONTROL/WHEELS
AND TIRES chapter for further details
|
 |
Start/Stop Lamp*
|
No
|
Continuously ON or Blinking
|
Continuously
ON: Engine is in auto stop mode
Blinking: Stop/Start is about to stop the engine Fast Blinking: Stop/Start is inhibited due to unhealthy battery conditions |
 |
Malfunction Lamp (OBD)
|
Continuously ON till Engine Starts
|
Continuously ON
|
There is a potential malfunction related
to
emission control system, contact an Authorized Mahindra Dealer
immediately
|
 |
Battery Charging Warning Lamp
|
Continuously ON till Engine Starts
|
Continuously ON
|
Indicates malfunction in the charging
system.
Contact an Authorized Mahindra Dealer for assistance
|
 |
Low Engine Oil Pressure Warning Lamp
|
Continuously ON till Engine Starts
|
Continuously ON
|
Indicates engine oil pressure is low.
Check oil
level and top-up or contact an Authorized Mahindra Dealer for assistance
|
|
*if equipped
|
||||
5 EMISSION CONTROL SYSTEM
The emission control system is a highly effective system which
controls
exhaust emissions from the engine and crucial for
meeting emission norms specified by law.
Your vehicle is equipped with the following emission control
systems for
meeting BS VI emission norms.
| 1. | Diesel Oxidation Catalyst (DOC) |
| 2. | Selective Catalytic Reduction(SCR) |
| 3. | Diesel Particulate Filter (DPF) |
In order to ensure proper function of the emission control systems,
it is
mandatory to get your vehicle inspected and maintained
by an authorized Mahindra dealer. The maintenance schedule in this manual need to be followed.
It is also extremely important to use correct grade of fuel,
Confirming to
IS 1460; 2017 BS VI Specification.
5.1 Diesel Oxidation Catalyst
(DOC)
A diesel oxidation catalyst (DOC) is an after treatment
component that is
designed to convert carbon monoxide (CO) and hydrocarbons
(HC) into carbon dioxide (CO2) and water (H2O).
5.2 Selective Catalytic
Reduction(SCR)
Selective Catalytic Reduction (SCR) is an advanced active
emission
control technology system that injects a liquid-reducing
agent through a special catalyst into the exhaust stream of a diesel engine. The reductant is
called as
Diesel Exhaust Fluid
(DEF). The DEF sets off a chemical reaction that converts nitrogen oxides into nitrogen and
water which
is then expelled through
the vehicle tailpipe.
5.2.1 Diesel Exhaust Fluid
(DEF)
MaxiCLEAN
To enable SCR system work efficiently and to ensure emission
compliance, It is recommended to use MaxiCLEAN DEF meeting IS
17042 (or) ISO 22241 specification.
Refilling DEF is part of regular maintenance service. DEF
consumption
is highly dependent on driving conditions/pattern. It
may be necessary to refill DEF reservoir in-between the scheduled service, You need to
monitor DEF
Indicator Tell Tale and
symbols/text messages displayed on Cluster screen.
MaxiCLEAN DEF is available at all the authorized Mahindra
dealers in
variable packs. Individual DEF Packs may have specific
filler neck, for filling DEF in the vehicle. While refilling DEF, Ensure no spillage on the
body of
self and vehicle to avoid
any stains or inconvenience.
It is unlawful to
tamper with
or remove any component of the after treatment system. It is strongly recommended not
to use
DEF which is not meeting above specification. Further, this may lead to emission
non-compliance
and warranty will be void.
| • | Use Genuine DEF MaxiCLEAN always. |
| • | Incase of non-availability of above Diesel Exhaust Fluid (DEF) complying to IS 17042 (or) ISO 22241 specification can be used. |
| • | Never attempt to use agricultural grade urea mixed with water. Agricultural grade urea does not meet the necessary specifications and the after treatment system of your vehicle may be damaged. |
| • | Total DEF quantity inside the DEF Tank should never be more than 20 liters. Overfilling may result in system/component failure. |
| • | DEF quality and purity can be ensured only if it is stored properly. Hence ensure the storage of DEF in cool, dry place between storage. |
| • | Do not add urea to DEF and do not dilute with water. This may cause after treatment system damage. |
| • | While refilling DEF inside tank, be careful not to allow any foreign particles, liquids, wiping paper/clothing fibers or lint to get inside the system. These may clog or damage the system. |
| • | If DEF is spilled over vehicle components and metal surfaces, rinse with water or use sponge wetted with water. DEF residues will corrode the components and metal surfaces, painted body panels. |
| • | DEF is not a fuel additive and must not be added to the diesel fuel tank. If DEF is mixed with the diesel fuel, engine/fuel system could get damaged. |
| • | In such a case , do not start the engine and immediately contact nearest Mahindra Authorised Dealer for assistance. |
5.2.2 Contamination/ Wrong
DEF
In the event that wrong or contaminated fluid is filled
inside DEF
Tank, contact an authorized M&M dealer to determine the
appropriate repair direction.
5.2.3 Handling of DEF
| • | Ensure that DEF does not come into contact with skin, eyes, or clothing |
| • | Keep DEF out of the reach of children |
| • | In case if any part of the body is in contact with DEF, clean affected area immediately with plenty of water |
| • | If DEF contacted with eyes, flush with plenty of water immediately and seek medical help. |
| • | If DEF is swallowed, rinse mouth immediately with plenty of water, drink plenty of water immediately and seek medical help. |
| • | Don’t store DEF refill containers inside the vehicle. Ammonia vapors may escape from container which have a pungent odor and are particularly irritating for skin, mucous membranes and eyes. Inhaling ammonia vapors may cause burning eyes, nose and throat, as well as cough and watering eyes. |
| • | When opening the DEF filler cap, ammonia vapors may escape. Refill DEF in a well ventilated area only. |
| • | If Diesel Exhaust Fluid is spilled on metal surfaces rinse and clean immediately with water. Failure to do so may leave permanent corrosive stains on the metal surfaces which cannot be removed. |
5.2.4 DEF Operating
Condition
DEF will freeze at -11°C (12.2°F). This is natural
phenomenon. The DEF
system in the vehicle is designed considering this
and does not require any external heating or additives to avoid freezing.
The Diesel Exhaust
Fluid (DEF)
system purges to prevent damage from freezing. Do NOT disconnect battery power within
20 minutes
of switching the ignition key off. Failure to comply may result in vehicle or property
damage.
5.2.5 Refilling DEF
DEF Filler Neck is located on the Rear right hand side wheel
house
panel of the vehicle
Following procedure can be followed while refilling the DEF:
| 1. | Park the vehicle on level ground. |
| 2. | Switch the ignition OFF. |
| 3. | DEF filler flap need to open by lever
provided behind
the RH side Side facing seat.
|
| 4. | Turn the DEF filler cap by rotating it
anti-clockwise
and remove..
|
| 5. | Fill DEF from the Container Pack. Each container pack has unique mouth and filling provision. Ensure utilizing the same and avoid spillage. Example. 10 Lit. Pack provided with filler tube. |
| 6. | Fill DEF as required. Maximum Storage capacity 20 litre. Minimum filling 5.0 liter. |
| 7. | Place DEF filler cap back on DEF filler neck and tighten it moderately by turning it clockwise, then close the fuel lid shut. |
| 8. | Rinse with water or use sponge wetted with water to clean the components/surfaces in case of DEF spills over. |
| 9. | Switch the ignition ON |
| 10. | Verify that there is no warning regarding DEF low level. If DEF Level Low warning is still appearing, contact nearest authorized Mahindra dealer immediately. |
| 11. | DEF is being monitored through ISmart tool during regular service at dealership and quantity will be filled accordingly. |
5.3 Diesel Particulate Filter
(DPF)
The Diesel particulate filter (DPF) is an integral part of the
vehicle
exhaust gas emission reduction systems and it removes
the soot from (Particulate matter) the exhaust gas. Unlike a disposable air filter, the DPF is
regenerative filter. Regeneration
is triggered automatically according to the driving conditions which burns of the accumulated
particles/soot. In other words,
the active burning by engine control system and high exhaust gas temperature caused by
normal/high
driving condition burns
and removes the accumulated soot. The process is called as DPF Active
Regeneration.
However, if the vehicle continues to be driven at either of the
following conditions the accumulated soot may not be automatically
removed because of low exhaust gas temperature.
| 1. | Heavy traffic driving conditions, especially in city |
| 2. | Frequent short trips |
| 3. | Low speed for a long time |
When more than a certain amount of soot deposited, the DPF lamp
illuminates and a buzzer warning comes for 10 seconds with
repetition time of 3 minutes.
If the DPF lamp turns ON or Blinking and the message “REGEN ”or
rEGEn
appears in Cluster while driving the vehicle, then it indicates DPF regeneration has not
occurred
successfully. At this moment,
we suggest DPF regeneration must be done through a specific methodology.
Instrument Cluster Telltale
&
Alerts –
The same is as mentioned below:
|
Unless the REGEN warning lamp displays in cluster, the
regeneration
sequence will not start even if the Park regen procedure
is followed.
| • | Park the vehicle safely in a well ventilated levelled open space and free of any flammable material |
| • | Shift the gear lever to Neutral with the engine running and apply the parking brake |
| • | Press the “MODE” switch until “REGEN” or rEGEn” is displayed in Cluster |
| • | Long press the “SET” switch until “REGEN REQUESTED” displays in cluster. |
| • | Then “REGEN STARTED” message will appear in Cluster and engine idle speed will increase indicating regeneration has started if all conditions are met. |
| • | Park Regeneration can take up to 30 minutes to complete. Once completed the “REGEN COMPLETED” message will pop up and DPF Lamp in cluster will turn OFF |
Park Regeneration process may not start if certain conditions
are not
satisfied and “REGEN NOT STARTED” message will
appear in
Cluster display
Park Regeneration process may get aborted in between if
certain
conditions are not met and “REGEN ABORTED” message
will
appear in Cluster display
Park Regeneration process may not start if CHECK ENGINE LAMP
or OBD
are ON in the cluster.
When Park Regeneration is happening do not press the
Accelerator,
Brake or Clutch pedals as this will cancel the regeneration
process.
When Park regeneration is happening switching off the
ignition will
cancel the regeneration process. The park regeneration
process may not start if requested when the engine is switched ON again. Take the vehicle to
highway
and drive for 20-30 minutes
at speeds above 60 km/hr until DPF warning lamp turns OFF.
Incase of an emergency where in the Park Regeneration process
needs to be
interrupted /aborted, press the Clutch/Brake/Accelerator
pedal or turn off the ignition switch. Park regeneration can be resumed from the beginning if
the DPF
tell-tale is ON/Blinking.
(or)
3. If any issues in performing the above 2 procedures, contact
Mahindra
Authorised dealer for assistance.
Diesel Fuel
It is recommended to use the regulated automotive diesel fuel
confirming to IS 1460: 2017 spec only.
If the diesel fuel with high sulfur content (more than 10
PPM) and
unspecified additives are used, it can cause the DPF system
damage and emission warranty issues.
| • | During the regeneration process, take care the vehicle is not near any flammable materials as you may observe hot emission gases from exhaust pipe. |
| • | In order to avoid burns & personal injury, stay yourself away from exhaust system. |
| • | Follow speed limits & traffic regulations as defined by local jurisdiction while doing forced regeneration. |
5.4 Alerts in Cluster
Introduction
DEF Tell Tale will get illuminated and relevant messages will be
flashed
on cluster screen due to any of the following three
reasons:
| • | DEF level low |
| • | Wrong DEF detected |
| • | DEF dosing malfunction |
It is unlawful to tamper
with or
remove any component of the after treatment system. It is strongly recommended not to use
DEF which is not meeting above specification. Further, this may lead to emission
non-compliance and
warranty will be void.
5.4.1 DEF Level Low
When DEF level in tank fall below pre-defined values,
warnings are
flashed in four stages. These four warning stages are explained
below:
Irrespective of the warning stages, once DEF level is low,
5.0 liter
of DEF needs to be filled. If the warnings continue even
after refill, contact nearest authorized Mahindra dealer immediately.
In absence of DEF level low warning, refilling is not
recommended.
Total DEF quantity inside the DEF Tank should never be more
than 20
liter. Overfilling may result in system/component failure.
Only authorized Mahindra dealer will be able to correctly determine quantity of DEF present
inside
tank. Hence if you are
refilling the DEF yourself, fill only 5.0 liter, in case DEF Low level warning is flashed.
If the DEF warning
lamp turns
on due to the DEF level, refill the DEF tank. Failure to refill may cause the engine
start
restriction.